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Spool Cover Assembly Instruction                      6                                                   Manual 0-5228

SPOOL COVER ASSEMBLY (W4016300) INSTRUCTIONS

Recommended Protective Filters for Electric Welding 

Description of Process 

Approximate Range of 

Welding Current in Amps 

Minimum Shade Number of 

Filter(s) 

Manual Metal Arc Welding - covered 

electrodes (MMAW) 

Less than or equal to 100 

100 to 200 

10 

200 to 300 

11 

300 to 400 

12 

Greater than 400 

13 

Gas Metal Arc Welding (GWAW) 

(MIG) other than Aluminium and 

Stainless Steel 

Less than or equal to 150 

10 

150 to 250 

11 

250 to 300 

12 

300 to 400 

13 

Greater than 400 

14 

Gas Metal Arc Welding (GMAW) 

(MIG) Aluminium and Stainless Steel 

Less than or equal to 250 

12 

250 to 350 

13 

Gas Tungsten Arc Welding (GTAW) 

(TIG) 

Less than or equal to 100 

10 

100 to 200 

11 

200 to 250 

12 

250 to 350 

13 

Greater than 350 

14 

Flux-cored Arc Welding (FCAW) -with 

or without shielding gas. 

Less than or equal to 300 

11 

300 to 400 

12 

400 to 500 

13 

Greater than 500 

14 

Air - Arc Gouging 

Less than or equal to 400 

12 

Plasma - Arc Cutting 

50 to 100 

10 

100 to 400 

12 

400 to 800 

14 

Plasma - Arc Spraying 

 15 

Plasma - Arc Welding 

Less than or equal to 20 

20 to 100 

10 

100 to 400 

12 

400 to 800 

14 

Submerged - Arc Welding 

 2(5) 

Resistance Welding 

 

Safety Spectacles or eye 

shield 

Refer to standard AS/NZS 1338.1:1992 for comprehensive information regarding the above table

Summary of Contents for W4016300

Page 1: ...ool cover is designed to be used together with VAF4 VAF4 HD and WeldSkill 4R Wirefeeders These instructions will guide you through the proper assembly procedure of the spool cover Supplied Parts For Transmig VAF4 and VAF4 HD Wirefeeders The following components are included in this kit Item Description Quantity 1 Bolt M12 x 30 2 2 Star Washer M12 2 3 Flat Washer M12 2 4 Screw Countersunk M5 x 12 2...

Page 2: ... safety precautions HAVE ALL INSTALLATION OPERATION MAINTENANCE AND REPAIR WORK PERFORMED ONLY BY QUALIFIED PEOPLE WARNING ELECTRIC SHOCK can kill Touching live electrical parts can cause fatal shocks or severe burns The electrode and work circuit is electrically live whenever the output is on The input power circuit and machine internal circuits are also live when power is on In semiautomatic or ...

Page 3: ...lothing made from durable flame resistant material wool and leather and foot protec tion 5 Use approved ear plugs or ear muffs if noise level is high 6 Never wear contact lenses while welding WARNING FUMES AND GASES can be hazardous to your health Welding produces fumes and gases Breathing these fumes and gases can be hazardous to your health 1 Keep your head out of the fumes Do not breathe the fu...

Page 4: ...o thaw frozen pipes 10 Remove stick electrode from holder or cut off welding wire at contact tip when not in use WARNING FLYING SPARKS AND HOT METAL can cause injury Chipping and grinding cause flying metal As welds cool they can throw off slag 1 Wear approved face shield or safety goggles Side shields recommended 2 Wear proper body protection to protect skin WARNING CYLINDERS can explode if damag...

Page 5: ...ction of the U S Congress Office of Technology Assessment Biological Effects of Power Frequency Electric Magnetic Fields Background Paper OTA BP E 63 Washington DC U S Government Printing Office May 1989 there is now a very large volume of scientific findings based on experiments at the cellular level and from studies with animals and people which clearly establish that low frequency magnetic fiel...

Page 6: ...Gas Metal Arc Welding GMAW MIG Aluminium and Stainless Steel Less than or equal to 250 12 250 to 350 13 Gas Tungsten Arc Welding GTAW TIG Less than or equal to 100 10 100 to 200 11 200 to 250 12 250 to 350 13 Greater than 350 14 Flux cored Arc Welding FCAW with or without shielding gas Less than or equal to 300 11 300 to 400 12 400 to 500 13 Greater than 500 14 Air Arc Gouging Less than or equal t...

Page 7: ...ession Spring Flat Washer small hole 3 lobe Screw Retaining Clip Art A 11514 Figure 2 Removing Spool Hub Assembly For Transmig VAF4 and VAF4 HD Wirefeeders 2 Assemble the Spool Cover Mounting Brackets one inside and one outside the spool cover with the two countersunk screws M5 x 12 3 Secure the spool cover assembly to the spool support arm with M12 x 30 Bolts Star Washers M12 and Flat Washers M12...

Page 8: ...3 Install the spool hub component parts over the spool hub shaft in the following sequence Friction Washer Spool Hub Keyed Washer Spring Flat Washer 3 lobe Screw Retaining Clip Art A 11349 Figure 4 Spool Hub Assembly For Transmig VAF4 and VAF4 HD Wirefeeders WARNING Fully tighten all fasteners ...

Page 9: ...MBLY W4016300 INSTRUCTIONS Refer to the figures below for the assembled spool cover Art A 11356 Figure 5a Assembled Spool Cover door opened For Transmig VAF4 and VAF4 HD Wirefeeders Art A 11348 Figure 5b Assembled Spool Cover For Transmig VAF4 and VAF4 HD Wirefeeders ...

Page 10: ... Spool Hub Nut Bolt Flat Washer Flange Spool Hub Art A 11515 Spool Hub Base Spool Cover Fibre Washer Spring Figure 6 Removing Spool Hub Assembly For WeldSkill 4R Wirefeeders 2 Remove the spool hub base and the spool cover by loosening the M8 bolt M8 Bolt Art A 11516 Spool Hub Base M8 Fasteners Figure 7 Removing M8 Fasteners For WeldSkill 4R Wirefeeders 3 Fit the new spool cover and spool hub base ...

Page 11: ...re for WeldSkill 4R Wirefeeder Continued 4 Replace the spool hub assembly in the reverse sequence as shown in Figure 6 WARNING Fully tighten all fasteners Art A 11517 Figure 8 Assembled Spool Cover door opened For WeldSkill 4R Wirefeeders Art A 11518 Figure 9 Assembled Spool Cover For WeldSkill 4R Wirefeeders ...

Page 12: ...itional upon The Customer notifying CIGWELD or our Accredited Distributor in writing of its claim within seven 7 days of becoming aware of the basis thereof and at its own expense returning the goods which are the subject of the claim to CIGWELD or nominated Accredited Distributor Accredited Service Provider The goods being used in accordance with the Manufacturer s Operating Manuals and under com...

Page 13: ...ding the foregoing in no event shall the warranty period extend more than the time stated plus one year from the date CIGWELD delivered the product to the Ac credited Distributor Unless otherwise stated the warranty period includes parts and labour CIGWELD reserves the right to request documented evidence of date of purchase PRODUCT WARRANTY PERIOD SPOOL COVER W4016300 3 months Please note that th...

Page 14: ...ou purchased the product or contact Cigweld Customer Care 1300 654 674 for advice on your nearest Service Provider All costs associated with lodging the warranty claim including the return of goods to Cigweld or our Nominated Accredited Distributor Accredited Service Provider are the responsibility of the consumer This warranty is given Cigweld Pty Ltd A B N 56007226815 71 Gower Street Preston Vic...

Page 15: ...e England PR6 7Bx Telephone 44 1257 261755 Fax 44 1257 224800 PT Victor Technologies Utama Indonesia Jl Angsana II Blok AE No 28 Delta Silicon I Cikarang Sukaresmi Bekasi 17550 Indonesia Tel 62 21 8990 6095 Fax 62 21 8990 6096 1867 http www victortechnologies com Victor Technologies China 100 Old Hongjing Rd Minhang District Shanghai PR 200052 Telephone 86 21 64072626 Fax 86 21 64483032 Victor Tec...

Page 16: ...Asia Pacific Regional Headquarters 71 Gower Street Preston Victoria Australia 3072 Telephone 61 3 9474 7400 FAX 61 3 9474 7391 Email enquiries cigweld com au www cigweld com au ...

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