Cima PLUS, Maintenance Instruction

Page 1: ... ITALIA Tel 39 0385 246636 r a Fax 39 0385 246637 http www cima it Babsb fhngkd lkdm skh gfhdgdddgdg sfdmkhkygulhdgdgdgdgdgdddj tfykfygvjyl j ffgddddgdgdgt Babsb fhngkd lkdm sk sfdmkhkygulhj tfykfygvjyl j ffgdddt Babsb fhngkd lkdm sk sfdmkhkygulhj tfykfygvjyl j ffgdddt Babsbfhngkdlkdm sk Babsbfhngkdlkdm sk Babsbfhngkdlkdm sk ...

Page 2: ...wisdom of the well informed Purchaser aware of the fact that the required features of quality technique and reliability must be satisfied at the right price Our continuous engagement in R D and in testing our machines allows us to realize products able to offer the best performances a high reliability and a great easiness of use at the same time Our first goal is to get our Customers happy for hav...

Page 3: ... within the limit of the order 3 To pass safety information The buyer is responsible towards the final user for the safety information shown on the sale documentation concerning use limit performances and product features 4 Validità ed accettazione The guarantee is valid if the CERTIFICATE OF GUARANTEE is sent to C I M A S p A with every part of it filled in within 30 days from the date of purchas...

Page 4: ...03 Consolidated Text about the Privacy to the processing of my personal data in observance of the law above mentioned for the indicated purposes and so that they can be communication to the subjects for the declared purposes Date Signature NOTCOMPULSORYDATA PRIVACY The warranty will not be considered valid if this coupon with every part of it filled in is not mailed to the following address C I M ...

Page 5: ...pick up the remaining quantity of goods within the limit of the order 3 To pass safety information The buyer is responsible towards the final user for the safety information shown on the sale documentation concerning use limit performances and product features 4 Validità ed accettazione The guarantee is valid if the CERTIFICATE OF GUARANTEE is sent to C I M A S p A with every part of it filled in ...

Page 6: ...ts 26 4 4 2 Centrifugal Pump CD32 26 5 COUPLING MODALITIES 27 5 1 HITCHINGTOTHETRACTOR 27 5 2 MOUNTINGOFTHETRANSMISSIONSHAFT 28 5 3 INSTALLATIONOFREMOTECONTROLS 29 5 3 1 Manual 2 tap distributor P9 29 09 2008 Plus 42 45 50 55 Atomizzatori Impolveratori Warranty Certificate Copy for the owner to be kept in the manual Instructions for the use and maintenance CERTIFICATE OF WARRANTY Last name Name or...

Page 7: ...tment 37 8 2 FILLINGTHROUGHPOURINGFROMTHETOP 37 8 3 FILLINGWITHTHESPECIFICPIPE 38 9 AGITATION 41 10 OPERATINGPROCEDURES 41 10 1 PRELIMINARYOPERATIONSTOTREATMENT 41 10 2 PREPARATORYOPERATIONSTOTREATMENT 42 10 3 THETREATMENT 43 10 4 PROCEDURETOWASHTHEHYDRAULICCIRCUIT HEAD PUMP 44 10 5 ENDOFTREATMENT STORAGE 45 10 5 1 Daily 45 10 5 2 End of seasonal cycle 46 11 TANKANDHYDRAULICCIRCUITDRAINING 47 12 L...

Page 8: ...NANCEOPERATIONS 55 14 FAULTSFINDING 56 15 REPAIRSALLOWED 59 15 1 REPLACEMENTOFPUMPCONTROLBELT 59 15 2 REPLACEMENTOFELECTRICALPANEL SFUSES 60 15 3 PRESSUREGAUGEREPLACEMENT 60 16 INTEGRATIVEDIAGRAMS 61 16 1 HYDRO PNEUMATICDIAGRAM 61 16 2 WIRINGDIAGRAM 65 17 NOISELEVEL 66 18 ATTACHMENT DECLARATION OF COMPLIANCE 67 19 WARRANTY 68 09 2008 Plus 42 45 50 55 NOTES ...

Page 9: ...TION HAS TO BE CARRIED OUT EITHER AT THE DEALERS OR AT THE C I M A S p A AUTHORIZED WORKSHOPS OTHERWISE ANY KIND OF WARRANTY IMMEDIATELYCEASESANDC I M A S p A ISCLEAREDOFANYCONSEQUENTAND OR IMPLIEDRESPONSIBILITY 18 1 Warranty The goods sold are covered by a general warranty that ensures the good quality of the materials solid construction and regular operation for twelve months from the date of de...

Page 10: ...placed For every type of distribution device Head delivered with the sprayer a specific user and maintenance manual is attached All the head manuals must always accompany the one of the machine The manual must always be kept for the sprayer s whole operational life Any modification received must be permanently inserted in this publication The manual must be ceded with the sprayer should this be so...

Page 11: ...tre Mesh N of meshes per linear inch Micron 1 1000 of millimetre m m millimetres PTO power take off RPM revs per minute s seconds 2 3 DECALS The safety and use maintenance decals are applied to the machine are described in the following paragraph Every decal is marked with its part number in case it needs to be replaced Safety 1 95001 STOPTHEENGINEANDREMOVETHEKEYFROMTHETRACTOR SCONTROLPANEL BEFORE...

Page 12: ...TLETHEMBEFOREUNHITCHINGTHEMACHINEFROMTHE HOISTER Positioned on the right hand side and lower part of the tank Use and maintenance 10 95059 HOOKINGPOINTFORTHELIFTINGOFTHEMACHINE Positioned on the frame above the fan s casing 11 95079 CHECKTHEOILLEVELEVERY8HOURS FANSHAFTBEARINGS Positioned on the chassis over the fan casing 12 95054 GREASEEVERY200HOURS FANTIGHTENERSUPPORTANDFREEWHEEL Positioned on t...

Page 13: ... Versions with unit washing tank P15 P4 P6 P7 BP T1 T5 P11 P11 T4 T5 P14 P12 P1 T6 P17 P16 E9 T9 T2 m AUT AUT MAN MAN ON ON CLR CLR OFF 0 LHA CONFIG 2 E5 P3 P8 E8 AIR FLOW DELIVERY DELIVERY FAN PNEUMATIC AGITATION PIPE PLUNGER TAP MAIN TANK DRAIN HEAD DELIVERY PIPE HYDRAULIC AGITATION PIPE PRESSURE ELECTRO REGULATOR PUMP 3 WAY TAP DELIVERY FILTER ELECTRICAL DISTRIBUTOR Wire W2 Wire W1 E P A CONTRO...

Page 14: ...E CARGA C MISCELAZIONE POLVERI POWDER M IXING MEZCLA DE LOS POLVOS MELANGE DE LA POUDRE B D 95058 16 95058 13 95081 00962 OIL MAX MIN 8 h CONTROLLARE CHECK CONTRÔLER CONTROLAR 95079 00282 00684 00676 17 95084 09 2008 Plus 42 45 50 55 63 E9 P2 P4 P6 P1 P7 BP T9 T2 T1 T5 P11 P11 T4 T5 P14 P8 P12 T6 m AUT AUT MAN MAN ON ON CLR CLR OFF 0 LHA CONFIG 2 E8 E5 E P A Versions AIR FLOW DELIVERY DELIVERY FAN...

Page 15: ...ight and power of the tractor are compatible with the sprayer to be used before utilisation check the correct tightening and securing of the machine s various components paying particular attention to the safety protections and to the moving parts only utilise protected cardan shafts provided with CE conformity certification Carry out the assembly only if the drive outlets of both tractor and spra...

Page 16: ...with these guards removed Before removing the protection stop the tractor s engine and remove the key from the control panel The pictures illustrate the machine s guarded parts THEOWNERAND ORTHEOPERATOROFTHESPRAYERARENOTPERMITTEDTOMODIFY THESTRUCTUREORTHESPECIFICOPERATIONOFTHESPRAYERITSELF ANYREPAIRING INTERVENTIONHASTOBECARRIEDOUTEITHERATTHEDEALERS ORATTHEC I M A S p A AUTHORIZEDWORKSHOPS OTHERWI...

Page 17: ...hich the preparation and filling out will take place must provide for all the equipment necessary to the precise measuring of both the water quantity and the dose of product to be mixed in the tank at every filling all the equipment and means useful to the preparation of the mixture and for the cleaning of the operator in case of contamination all tools necessary to facilitate the direct introduct...

Page 18: ...i dust models of P1 Euro pean class for harmful mists and powders orP2 forharmfulandtoxicmistsandpowders The filters must be replaced when the smell taste of agro chemicals can be detected and that of active A1 class carbons when difficulty in breathing is experienced for the anti dust filters of class P1 and P2 In any case it is necessary to make use of all personal means of protection as suggest...

Page 19: ...n pump belt REMEDY Replace the belt See Paragraph 15 1 THE CAUSES AND REMEDIES FOR THE FAULTS CONCERNING THE DELIVERY OF THE SPRAYINGBYONEORMOREDIFFUSERSAREINDICATEDINTHEUSEANDMAINTENANCE MANUALOFEACHSPRAYHEAD K FAULT Anomalous consumption of oil of the fan support 1 CAUSE Oil drain plug not adequately closed REMEDY Check reposition and adequately close then handle the filling up of the oil level ...

Page 20: ...ction cone REMEDY check the correct assembling and the efficiency of the O Ring gasket if necessary replace the gasket E FAULT Vibrations of fan unit 1 CAUSE Dirty fan REMEDY Wash It is advisable to refer a C I M A point of Sale and Service 2 CAUSE The tractor and of the atomizer PTOs are not lined up or their position determines the overcoming of the maximum work angle of the drive cardan shaft R...

Page 21: ...he pump starts its cycle 2 CAUSE the filler piping sucks in air REMEDY Completely submerge the suction filter of the filler piping 3 CAUSE Lack of seal of the pipes REMEDY Check the tightening of ring nuts fittings and clamps Check the efficiency of sealers and that piping elements are not cracked or broken Replace parts that are possibly found to be defective 4 CAUSE Slipping of the pump s belt R...

Page 22: ...S Y ES Fan shaft support CHECK OIL LEVEL Y ES Y ES 8h Fan shaft support REPLACE OIL LEVEL Y ES 1 year Tank CHECK SECURING TIE ROD AND ANCHORING BRACKET Y ES Y ES Fan belt tensioner support GREASING Y ES 200 h Free wheel GREASING Y ES 200 h Filter CHECK CLEANING Y ES Y ES Y ES Y ES Fittings and piping CHECK GOOD CONDITION Y ES Y ES Y ES Clamps and fittings CHECK FOR INTEGRITY PERFECT SEALING AND TI...

Page 23: ...e rod utilising the spanner provided moving it away from the plate 6 Undo the tie rod from its securing point located in the rear part of the frame Remove it through the large hole on the frame s plate 7 Remove the tank Installation 1 Position the main tank on the frame 2 Re position the tie rod in its seat in other words the smaller one first inserting it through the big hole 3 Tightly screw in a...

Page 24: ...ll take place within the first 2 operating hours when that time has elapsed verify the spring length according with the time intervals periodicity indicated in the Maintenance operations table 13 8 PUMP BELT TENSIONER Check length L of the spring refer to picture it should be in tension between 4 and 5 cm If the value measured exceeds 5 cm tighten the belt tightener screw up to get the minimum len...

Page 25: ...ove the two collar 5 fastening bolts fixing the fan casing to the rear cover 4 Remove the collar 5 locking the fan casing to the rear cover 5 Extract the fan casing 2 The fan hasn t to be disassembled 6 Clean the fan by avoiding to use high pressure water jets they can cause infiltrations into the fan shaft support and consequently damage the bearings 7 Mount back the casing 2 by paying a particul...

Page 26: ...8 Plus 42 45 50 55 51 13 4 CLEANING OF FILTER S CARTRIDGE 7 Reassemble the cartridge and secure the lid with the thumb screw Pay attention to the O Ring of the lower body during the assembly the incorrect sealing of the filter will jeopardise the proper operation of the sprayer and cause loss of the mixture 13 5 PURGING OF RESIDUES FROM FILTER With the machine in operation and the taps of the manu...

Page 27: ... the hydraulic agitation of the mixture In this position by opening the distributor P9 or E9 the mixture is sent to the sprayhead TREATMENTSMUSTBECARRIEDOUT ONLYWITHTHETAPINTHISPOSITION d b a c P15 P16 FILTER Plus 42 45 50 55 09 2008 50 13 2 FAN SHAFT SUPPORT OIL LEVEL CHECK 1 Unscrew and remove the oil filling plug with the dipstick 2 Clean the dipstick and introduce it again 3 Extract the dipsti...

Page 28: ...e cleaning of filter P7 even with a full tank check that tap P12 is closed P5 MANUAL PRESSURE REGULATOR It is mounted on the tank and is connected to tap P6 through piping T2 It regulates the operating pressure by controlling the return flow to the tank By closing it it REDUCES the return flow to the tank and therefore the agitation of the mixture 00186 350 300 250 200 150 100 50 50 Pl P5 and it i...

Page 29: ...l the reflux of the mixture to the pump itself and the emptying of the tank in case of maintenance interventions on the pump with pesticide mixture in the tank Plus 42 45 50 55 09 2008 48 00095 00131 12 LIFTING AND TRANSPORT 12 THE FOLLOWING ACTIONS ARE NOT ALLOWED Transporting or lifting the sprayer with residual quantities of mixture in the tank for purposes differing from its destined usage The...

Page 30: ...vice consists of a fine mesh nylon basket whichisplacedinsidethetankmainfiller BP The basket is equipped with a mushroom outlet throu gh which the filling water coming from the pump P4 streams out Thanks to that system the powder products contained inside the basket get more gradually dissolved and the building of crumbs and thickenings can be avoided 09 2008 Plus 42 45 50 55 47 350 300 250 200 15...

Page 31: ...ractor The solenoid valves open and close themselves according with the action carried out on the electrical control unit switches In the E P A versions the controls of the cross section solenoid valves are situated on the electronic control unit see specific manual Plus 42 45 50 55 09 2008 46 10 5 2 End of seasonal cycle L operatore deve a Take the utmost care in carrying out the operations envis...

Page 32: ...ing of the hole to be utilised Its number must appear in the flange s semi circular seat The rotation of the disc is obtained by loosening the butterfly nuts by a few turns After the operation is done screw back carefully SPRAY LINE RINSING TANK for versions provided with The tank 45 liters capacity is made of polyethy lene and is supplied with a filler and pipelines connecting to the machine hydr...

Page 33: ... case of wind conditions prevailing h Stop the engine remove the key from the tractor s control panel and lower the hoist during stoppages i Pay particular attention to the treatment when close to boundaries and in proximity of dwellings waterways roads or public usage paths 10 4 PROCEDURE TO WASH THE HYDRAULIC CIRCUIT head pump In case of machines equipped with unit washing tank every time it is ...

Page 34: ...reparation of the mixtures in such condition as to avoid any possibility of contamination to persons or animals or of pollution to the environment l If necessary mark the field or the area of machine passes in order to provide a guide for the treatment and avoid missing or double treating coverage areas ATTHEENDOFTHEOPERATIONSNECESSARYFORCARRYINGOUTTHEINTERVENTION THELOCATION STORAGEAREASMUSTBELEF...

Page 35: ...y and biologically compatible amongst themselves if need be obtain the necessary information from the products sales representative e Carefully calculate the exact quantity of the product necessary for the treatment and establish the volume of water to be used for the intervention f Check that the product is available in a quantity sufficient to complete the intervention g Read the product s utili...

Page 36: ... check that the air outlet holes aren t obstructed It is advised however to also use always the pneumatic agitator adding to the mixture if necessary a antifoam product Before starting the treatment it is essential to agitate the mixture in the tank re circulating it completely for as long as it takes to make it homogeneous The piston cock mounted over the tank have to be open This operation is of...

Page 37: ...ons provided with 1 Fix the fastening bracket near to the driver if not already available on the tractor 2 Insert the bayonet support of the control panel in the securing clamp 3 Connect the distribution piping T5 to the hydraulic circuit of the distribution device head mounted on the machine follow the instructions of the specific use and maintenance book let which is supplied with it 4 Connect t...

Page 38: ...ixture of medicinal envisaged through the main filler BP together with the water used to wash the canister of product and the tools used in the preparation 11a2 Close the main filler BP of the tank 11a3 After completing the filling disengage the PTO 11a4 Close the tap P6 setting the lever in position c 11a5 Disconnect the filler piping and replace the stopper on the pump 11a6 Open the faucet P2 or...

Page 39: ...ing rate at a minimum value of 500 r p m during all the way FILLING DIRECTLY IN THE TREATMENT AREA 7 Disengage the drive outlet PTO and rest the sprayer on the ground Stop the tractor and remove the key from the control panel 8 Ensure that the fan is stopped Engage the fan to the servo amplifier as indicated at point 8 1 then re close the mobile protection cover Tighten the protection securing scr...

Page 40: ...ing it to the right or left until the frontal teeth of the joint engage the corresponding teeth of the pulley at the same time the spring push button must return to the outward position This way the body is again integrated with the pulley thus transmitting the movement to the fan 5 Reposition the mobile protection cover and suitably tighten the securing screw 6 Start the tractor and lift the spra...

Page 41: ...E MACHINE OR WITHIN THE AREA THAT MI GHT BE INVOLVED IN ITS SUDDENLOWERING 00304 00090 P6 P15 P2 P15 P4 TR Plus 42 45 50 55 09 2008 36 8 FILLING 8 FILLINGMUSTBECARRIEDOUTWITHTHEMACHINEONAFLATSURFACE ONTHESITE BEFORE THE OPERATION THE DOSES OR THE MIXTURES TO BE POURED INTO THE TANK MUST BE PREDISPOSED IT IS NECESSARY TO ALWAYS MAKE USE OF PERSONAL PROTECTION 8 1 FOREWORD USE OF THE FAN DISENGAGEME...

Page 42: ... indications and instructions are provided in the Distribution heads Operation and maintenance in struction booklet of the distribu tion devices with which it can be used Remote Control 00616 00617 MANUAL SWIVELLING DEVICE ELECTRICAL SWIVELLING DEVICE WITH CONTROL PANEL 09 2008 Plus 42 45 50 55 35 7 4 E P A Kit DELIVERY PROPORTIONAL ADVANCEMENT for the version where foreseen The computerized E P A...