CIMLINE Magma 150, Owner'S/Operator'S Manual

Page 1: ...1 Melter Applicator Owner Operator Manual 2601 Niagara Lane Plymouth MN 55447 763 557 1982 877 841 0848 Fax 763 557 1971 Part 161439 Revised 2 27 15 Magma 150 230 ...

Page 2: ...Wiring Diagram 21 Engine and Burner Wiring Harness 22 Switch Panel 23 Temperature Control Wiring Diagram 24 Relay Panel 25 Main Supply Harness 26 Primary Control 27 Hydraulic Schematic 28 Hydraulic Manifold Parts List 29 Electrical Components 30 Isuzu Diesel Engine and Pump Parts List See supplement for compressor models 31 Plumbing System Parts List 32 33 Material Pump Parts List 34 35 Sealing Ho...

Page 3: ... The use of this manual in sures accurate adjustments operation and proper lubrication of your equipment Please keep it handy Any parts orders or service problems relating to CIMLINE equipment should be di rected to the CIMLINE Parts Department at either 763 557 1982 or 800 328 3874 When ordering parts please have the following information available Serial Number ____________________________ Model...

Page 4: ...e without safety cover on hose 9 Do not touch exhaust stacks or mufflers 10 Wear heavy leather boots or shoes 11 Wear long pants with no cuffs WARNING Do not over fill the melting tank For best results add only as much material as required for the job or a maximum of 75 of tank capacity Model 150 113 gallons Model 230 168 gallons Model 410 308 gallons WARNING On a new Melter applicator or a unit t...

Page 5: ...5 Model Number A in cm B in cm C in cm Weight lbs kg empty 150 84 214 156 396 95 242 4000 1814 230 81 206 171 435 90 229 4700 2132 Weights are without options Model 230 shown Weights and Dimensions ...

Page 6: ...ontroller will be an exact reading of material passing through the system Not shown 6 Micropanel ignition Switch Use the key to turn the engine on and off 7 Pressure Gauge This gauge measures the pressure required to turn the agitator and the material pump 8 Sealing Hose Valve This valve stops the material recirculating back into the material tank causing it to go out of the wand 9 Control Panel T...

Page 7: ...7 Controls and Their Functions 10 9 ...

Page 8: ...e valve is fully open Counter Clockwise Item 1 from page 7 B Set all control switches to up C Set switch with switch guard down 2 START ENGINE A Turn key on engine control to 1 B Heat glow plugs 3 5 seconds C Turn key to 2 D Release when engine starts Start up ...

Page 9: ...9 3 WAND A Unlock Boom B Place wand in port 4 Ready for Work When all 3 GREEN lights are on A Set Flow to 0 B Pin Wand trigger and set handle forward C Set Flow to desired level D Start Sealing Start up ...

Page 10: ...cator light B will remain on anytime the burner is running The control system on your CIMLINE Magma melter has been factory set to run the most com mon types of materials These materials have an application temperature of 380 deg F With some materials it may be needed to change the controller to achieve the appropriate appli cation temperature To achieve this unscrew the clear plastic shield in th...

Page 11: ...t be clean Keep all foreign matter out of melting tank 1 Open the material door 1 and place slab or biscuit 2 on the open door against the holder 3 2 Push door to the closed position DO NOT DROP MATERIAL INTO THE MELTER WITH DOOR OPEN 1 2 3 ...

Page 12: ...to 9 Hose Clean out Let pump run in reverse for 2 minutes Pump Clean out Unpin wand trigger Continue running pump in reverse for 2 minutes Shut down Shut Engine off by turning key to 0 Set all control switches up leave toggle switch with guard in down position Move Boom to travel position and lock Store wand Contact material supplier for information on how to flush out non reheatable materials ...

Page 13: ...air hose and open air cleanout valve e 6 Allow air to blow freely through sealing hose 7 Move wand handle back and let air blow into tank c 8 Open Tank outlet valve momentarily then close d 9 Shut air hose off at compressor close air cleanout valve and dis connect hose e 10 Turn Key off and proceed with normal machine shut down a b c d e Cleanout Procedure Optional Air Cleanout ...

Page 14: ... and dirt Wipe out dirt from inside cover and from housing Check engine manual for washing instructions We recommend stocking replacement filters Fuel Use of high quality detergent oil of API American Petroleum Institute service class CC or CD grade Select the viscosity based on the air temperature at the time of operation Check your engine manual for other recommendations Burner There are several...

Page 15: ...cleaner element X Inspect spark plugs and breaker pts Propane units only X Inspect burner motor brushes replace if worn out X Inspect burner nozzle electrode head pos adjust if nec X Change engine oil and oil filter X Grease agitator bearing block load adapter X Inspect fuel filter replace if dirty X Inspect Diesel burner electric eye clean if dirty X Grease wheel bearings X Inspect chamber lining...

Page 16: ...ils We recommend that you do not mix oil brands Mixing any oils engine oil transmission fluid etc adversely affects each manufacturers formula COLD OIL LEVEL Model 150 Model 230 Hydraulic Reserve Capacity 30 Gallons Hydraulic Oil Type Conoco MV32 or equiv Diesel Fuel Capacity 30 Gallons Diesel Fuel Type ASTM D975 No 2 Heat Transfer Oil Capacity 21 Gal 26 Gal Heat Transfer Oil Type See Specs On nex...

Page 17: ...tives to make the oil con form to different applications YOU MUST CLARIFY with the supplier that the oil is to be used in a heat transfer system to avoid any potential problems Oil is also available from CIMLINE in 5 and 30 Gallon containers for ship out NOTE CIMLINE Melter Applicators include and expansion tank that cools the oil that is ex posed to the outside air When the oil heats up and expan...

Page 18: ... 1052 divided by 231 4 55 4 55 x 2 of material 9 11 Volume of tank in cubic inches for each inch of material MATERIAL VAT MODEL 230 9 37 GALLONS PER INCH INSULATION AIR OIL MODEL 150 6 8 GALLONS PER INCH Material Depth Model 150 1570 Cubic Inches Model 230 2165 Cubic Inches 2 13 6 18 74 4 27 18 37 48 6 40 78 56 22 8 54 37 76 96 10 67 96 93 7 12 81 56 112 44 14 95 15 131 18 16 108 74 149 92 18 122 ...

Page 19: ...terial Low hydraulic level Check oil level Foreign object lodged in line Remove foreign object Pump damaged Repair or replace pump Material pump rotates but does not pump material Pump worn or damaged Repair or replace pump Pump rotating in wrong direction Reverse pump switch Pump inlet line plugged Check matl tank grid and lines for ob struction Too much material left in lines from previous use H...

Page 20: ...20 Parts Section ...

Page 21: ...21 Complete Wiring Diagram ...

Page 22: ...22 Wiring Diagrams Engine Harness ...

Page 23: ...23 Wiring Diagram Switch Plate ...

Page 24: ...24 Wiring Diagrams Temperature Control Panel ...

Page 25: ...25 Wiring Diagrams Relay Panel ...

Page 26: ...26 Wiring Diagrams Main Supply Harness ...

Page 27: ...27 Wiring Diagrams Burner ...

Page 28: ...28 Hydraulic Schematic For Compressor Hydraulics see Supplement manual ...

Page 29: ...Coil Kit for Matl Pump 172224 Spool for Matl Pump 172225 Coil for Matl Pump 2 req d 5 172589 Spool and Coil Kit for TFC 172557 Spool for TFC 172585 Coil for TFC 6 172583 Spool and Coil Kit for Agitator 172584 Spool for Agitator 172585 Coil for Agitator 2 Req d 7 172563 Rotary Flow Control Hydraulic Manifold Components ...

Page 30: ...ow Flow Switch 4 200596 Transfer Oil Temperature Controller F 130783 Switch Guard 200597 Material Temperature Controller F 10 130097 Heat transfer Oil Material Thermocouple 200598 Heated Hose Temperature Controller F 130624 Yellow LED Light qty 2 200599 Transfer Oil Temperature Controller Celsius 130625 Green LED Light qty 3 200600 Material Temperature Controller Celsius 200601 Heated Hose Tempera...

Page 31: ...mpressor Engine 3 111111 Air Filter Element 111665 Belt A 33 Compressor Engine 111780 Air Cleaner Assy 11 171876 Twin Hydraulic Pump Non Compressor Engine 111781 End Cap 172282 Triple Hydraulic Pump Compressor Engine 4 111337 Oil Filter Non compressor Engine 12 111108 Micro Panel 111339 Oil Filter Compressor Engine 13 Key 5 111457 Fuel Filter Non compressor Engine 406599 Filter Kit for Non Compres...

Page 32: ...ty 2 7 120611 Pipe Union 25 152126 2 Gasket Qty 2 8 407838H Coupling Weldment 26 403045 Flange Adapter 9 120932 Ball Valve 27 407906 Tee Weldment 10 407868 Flange Weld 28 120621 Pipe Elbow 11 155375 Flex Tube 29 404842 Spigot 12 120877 Street Elbow 30 120398 Pipe Nipple 13 152280 Swivel 31 120053 Pipe Elbow 14 120407 Pipe Nipple 32 120448 Ball Valve 15 120774 Pipe Bushing 33 120412 Pipe Nipple 16 ...

Page 33: ...33 Material Plumbing Components ...

Page 34: ...34 Material Pump Parts List For Reference Only We do not stock rebuild parts 120803 20 GPM 154151 30 GPM ...

Page 35: ...35 Material Pump Parts List For Reference Only We do not stock rebuild parts ...

Page 36: ... Pipe Nipple 16 427116 Spring Guard 5 120560 Ball Valve 17 155272 Metal Sleeve 6 130323 Switch qty 2 18 111725 Brass Washer 7 427557 Handle Weld 19 100207 Hex Nut 8 407232 2 5 Swivel Disk 20 100169 Lock Nut 9 403905 Valve Lever Weld 21 130224 Boot 10 427358 Engagement Rod 22 130580 Harness 11 416863 Control Rod 23 200526 Heated Hose Kit 12 130155 Clevis 24 406821 TFC Repair Kit 25 130324 Jam nut ...

Page 37: ...rtened or angled on field for specific applications 3 8 NPT X 3 1 2 long tube Angled tip May be flattened in field for different applications 3 4 NPT inlet 120567 Reducer Required 2 or 3 wide band 3 4 NPT inlet 3 8 OD orifice 3 1 8 OD plate Uniform band provided by disc shape Pivoting Shoe Sealing Wand Attachments PIVOTING SHOE 403137 SEALING DISC 3 5 403162 SEALING DISC 2 5 404528 1 8 SEALING TIP...

Page 38: ...72 Viton Seal Kit for 170602 170467 171081 Seal Kit For 170602 153135 Agitator Mount Gasket 11 404327 Agitator Motor Mount 410 3 170449 Load Adapter M 12 420171 Adjustment Angle 4 416670 Agitator Motor Mount 110 230 13 100295 3 8 x 3 Full Thread Bolt 5 405107 Agitator 150 14 111088 Sprocket 50BS14 x 1 5 403557 Agitator 230 15 171173 Load Adapter 6 404325 Agitator 410 16 420169 Motor Mount Plate 7 ...

Page 39: ...x 90B Model 410 3 153505 Square Plate Gasket 4 152191 Motor Oil Burner 5 155001 Pump Oil 6 152106 Electrode Rod Ins Assy 7 152128 Gasket Burner Flange 8 152173 Ignition Transformer Assy 9 152200 Oil Valve 10 200352 Primary Control assy 11 120443 Air Tube 12 120466 Burner Head Tube 110 230 153446 Burner Head 410 13 152398 Air Inlet Guide 14 152399 Coupling 15 152466 Blower Wheel 16 152105 Electric ...

Page 40: ...r Skin 2 403400 Chamber Lining Kit board 3 402898 Burner Mount 4 417041 Inspection Cover 5 402923 Lining Retainer 6 424534 Burner Cover 7 406252 Burner Hinge 8 155401 Bottom Insulation Kit 150 230 Blanket 153417 Bottom Insulation Kit 410 Blanket 9 152487 Blanket 404518 Heat Chamber Assy Items 1 5 and 9 ...

Page 41: ...3 Diesel Tank 3 172127 Return Filter Assy Non Compressor 172185 Return Filter Assy Compressor 4 170407 Element Return Filter Non Compressor 172333 Element Return Filter Compressor 5 152044 Filler Cap Assy 6 171631 Sight Gauge 7 172186 Suction Strainer 8 155396 Fuel Gauge Cap 9 120743 Fuel Shut off Valve ...

Page 42: ...leeve 8 155449 Hanger 9 130050 Breakaway Switch 153638 Cable For Breakaway Switch 10 427414 Hose Access Plate 11 407830 Material Valve Box 12 130375 Amber Clearance Light 13 130130 Thermometer 24 14 130403 Stop Tail Light 15 130374 Red Clearance Light 16 407829 Pump Box 17 427423 Wand Plate 18 407885 Wand Holder 19 407871 Flange 20 111716 Bearing 21 407847 Boom 22 427420 Drip Box 23 422156 Deflect...

Page 43: ...43 Miscellaneous Parts ...

Page 44: ...lectric Eye 2 200352 Primary Control 3 130113 Relay Heated Hose Burner 4 152399 Coupling 5 200482 Controller 6 153537 Fuse 10 Amp Qty 5 7 130097 Thermocouple Oil 8 153621 Thermocouple Pump 9 153644 Fuse ABC 15 404695 Complete Spare Parts Kit 1 2 6 9 3 4 5 8 7 ...

Page 45: ...45 Compressor Option Item Part Description 1 155086 Compressor 2 155161 Oil Filter 3 155162 Air Filter 4 155163 Spin on Coalescer ...

Page 46: ...46 NOTES ...

Page 47: ...47 NOTES ...

Page 48: ...48 2601 Niagara Lane Plymouth MN 55447 763 557 1982 800 328 3874 Fax 763 557 1971 ...