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15

Date Performed 

Service Performed

 

Symptom 

Possible Causes 

Corrective Action

Unit will not run.

1. Improper electrical connection. 

1. Assure unit is wired correctly and connected to a live power

 

line with good fuses.

2. Blower wheel loose. 

2. Remove cyclone separator section from inlet to blower 

 

housing. Check wheel to make sure it is not loose on 
motor shaft. If it is loose, replace both set screws in the
wheel hub with "knurled cup point set screws with a nylon
locking patch". Tighten set screws to 100 inch pounds on 
3 Horsepower models and to 155 inch pounds on all other 
models.
NOTE: Setscrews can never be tightened more than once.
Replace wheel if unable to keep it tight on the shaft.

Air flow too low.

1. Incorrect motor rotation. 

1. Turn off unit and observe the motor cooling wheel on top

 

of the motor as it stops. Correct rotation is Counter Clock-
wise. Rewire motor leads as needed to change to the 
correct rotation.

2. Duct to small or too long. 

2. Review duct design with engineer or duct supplier. Make

 

changes as necessary.

3. Dirty dust bag. 

3. Clean dust bag. See procedure in "Maintenance" on page 

 

12. If dust bag is excessively dirty and can no longer be 
cleaned, replace the dust bag.

Dust leaking.

1. Air pressure too high within dust bag. 

1. Install air flow diverter (Per STEP 17, Fig. 22, page 11) to

 

at filter bag.reduce air flow pressure on sidewall of bag.

2. Dust finer than 5 microns. 

2. Replace with 1 micron dust bag.

 

NOTE: 1 micron bag is standard on 7-1/2 Hp model.

Noise level.

1. Air leaking between blower housing  

1. Replace gasket between cyclone separator and blower

 

too high.and cyclone separator.housing. See STEP 3, Fig.  
4, page 6.

2. Air leaking at connection between 

2. Reseal joint (with RTV sealant) between blower discharge

 

blower discharge and transition. 

and transition. See STEP 9 and 9A, Fig. 12&13 on page 8. 

3. Air leaking at any duct joints. 

3. Apply RTV sealant at any joint in the duct work that is

 

leaking.

Motor appears.

1. Dirt accumulation on motor. 

1. Blow off excessive dirt. See procedure in "Maintenance"

 

to be too hot.on page 12.

2. Motor pulling to many AMPS. 

2. Check actual amp draw of motor leads and compare them

 

to AMPS shown on motor nameplate. Actual running amps
should be lower than nameplate amps.

3. Motor temperature may be okay as  

3. Check motor surface temperature with a contact pyrometer.

 

normal motor operation results in a  

Normal temperature is 170-175

°

 F.

surface temperature too hot to touch.

TROUBLESHOOTING GUIDE

WARNING!

 BEFORE attempting to perform ANY of the Corrective Action steps below, make sure that 

power to the motor has 

first 

been properly disconnected or locked-out to prevent accidental starting.

   Failure to do so can cause bodily injury and death.

Summary of Contents for 300CS/T1

Page 1: ...4 Parts photo for parts list on page 4 5 Assembly instructions Pages 6 through 11 Connecting motor to power source 12 Maintenance 12 Replacement parts list 13 Replacement parts illustration for parts on page 13 14 Troubleshooting guide 15 Performance curves limited warranty and returns 16 READ ALL INSTRUCTIONS CONTAINED IN THIS MANUAL CAREFULLY BEFORE ATTEMPTING TO UNPACK ASSEMBLE INSTALL OPERATE ...

Page 2: ...ng off a machine before it ends up on the floor or floating in the air Because of the complexities involved in designing a dust collector system for each individual installation we recommend that you refer to the Air Handling Systems brochure enclosed with this manual The Air Handling Systems brochure includes technical system sizing information and component parts for correct system installation ...

Page 3: ...tection Agency NFPA has defined the following materials as reactive metals Aluminum Magnesium Tantalum Titanium and Zirconium The dust collectors in this manual ARE NOT designed to meet NFPA Standard 484 and therefore ARE NOT APPROVED for use in the collection of any reactive metal dust SAFETY RULES It is your responsibility to follow all local electrical and safety codes including the National El...

Page 4: ...ARTS NEEDED TO ASSEMBLE DUST COLLECTOR Parts List for Parts Pictured in Fig 1 on Page 5 Other Parts Parts without reference numbers are not pictured on page 5 Part Reference Quantity Number Required Part Description 1 1 Cyclone separator Inlet chip deflector assembly 2 1 Blower housing motor motor mounting plate and wheel assembly 3 1 Discharge transition 4 6 Vertical support leg 2 x 2 x 1 4 angle...

Page 5: ...5 Fig 1 Parts to be assembled per parts list on Page 4 11 14 13 15 12 Assembly Assembly Assembly ...

Page 6: ...to Inlet Chip Deflector Remove a few inches of the paper backing from the 1 2 wide x 1 8 thick rubber gasket material Start apply ing the gasket to the outer edge of the chip deflector as shown in Fig 4 until a complete circle is formed Cut off any excess NOTE The purpose of this gasket is to prevent air leakage into the blower If the gasket is not installed properly sound levels will also increas...

Page 7: ...Section Assemble lower leg section over upper leg leg sec tion as shown in Fig 8 IMPORTANT Lower leg section A2 must overlap the upper leg section A3 Install two 1 2 x 11 2 long bolts into holes BB with four flat washers two lock washers and nuts Hand tighten nuts at this time Leave slot CC open Assemble two more lower leg sections to the other two upper leg sections in the same manner STEP 7 Inst...

Page 8: ...wo other support leg feet in the same manner STEP 9 Installing Discharge Transition Apply a bead of RTV silicone sealant supplied with the unit to all four sides of the blower discharge as shown in Fig 12 This will ensure an airtight seal that will prevent air leakage and increased sound levels during operation STEP 9A Attaching Discharge Transition Position discharge transition over outside of bl...

Page 9: ...ion STEP 11 Installing the Vertical Dust Bag Support The vertical bag support is 2 x 2 x 1 8 angle iron 471 4 long with 4 holes Install it to the blower housing mounting lug at the bottom of the blower discharge Attach with two 11 4 long bolts four flat washers two lock washers and two nuts as shown in Fig 15 Make sure this section is vertical then tighten the nuts STEP 12 Installing other Bag Sup...

Page 10: ...l you have circled the drum lid Cut off any excess gasket material where they would overlap STEP 14 Installing Dust Collector Hose a Place the drum lid from Step 13 on top of a 55 gallon steel drum not supplied b See Fig 19 Adjust two of the three hose clamps that were in the plastic bag to about 71 2 diame ter Slide one clamp over each end of hose Slide one end of the hose over the outlet of the ...

Page 11: ...t sleeve and tighten the clamp STEP 18 Installing Dust Bag to Discharge Transition NOTE This step is for 3 5 horsepower models a Take the third remaining clamp and adjust it to about 81 2 diameter b Slide the clamp over the inlet sleeve of the dust bag c Slide the bag inlet sleeve over the discharge transi tion so the end of the sleeve is at the transition seam as shown in Fig 23 d Slide the clamp...

Page 12: ... wheel fails during operation it could cause severe bodily injury and even death DANGER NEVER USE A CRACKED OR EXCESSIVELY WORN BLOWER WHEEL REPLACE IT WARNING The blower motor has a motor cooling fan on top of the motor Do not insert any fingers or objects into the slots in the cooling fan cover Injury or death could result STEP 1 Perform this step ONLY after all the wiring from the controls to t...

Page 13: ... 26377 26377 26377 1 Gasket kit Not shown 31394 31394 31394 1 Includes 1 1 1 4 x 1 4 pressure sensitive gasket for under side of drum lid 20 and 1 1 2 x 1 8 pressure sensitive gasket for in between blower housing 8 and the inlet chip deflector 14 Gaskets not shown on drawing Replacement Parts for Standard Central System Tri Pod Dust Collectors See Fig 25 on page 14 for reference numbers NOTE Some ...

Page 14: ...ation for Parts List on Page 13 3A 2A B B B B B C C 7 8 2 3 A A A A 4 9 F D D D E 13 11 13 14 16 18 18 19 20 17 11 E D G F 5 1 A A A 6 10 15 12 55 gallon drums supplied by customer Motor Mounting Plate Motor Alternate Alternate Standard ...

Page 15: ...1 Install air flow diverter Per STEP 17 Fig 22 page 11 to at filter bag reduce air flow pressure on sidewall of bag 2 Dust finer than 5 microns 2 Replace with 1 micron dust bag NOTE 1 micron bag is standard on 7 1 2 Hp model Noise level 1 Air leaking between blower housing 1 Replace gasket between cyclone separator and blower too high and cyclone separator housing See STEP 3 Fig 4 page 6 2 Air lea...

Page 16: ... to him or relied upon him with respect to the quality or function of the prod ucts herein sold The Seller shall not be liable for any special direct indirect or consequen tial damages to Buyer s or anyone else by reason of any loss or any dam age to any property or material processed by Buyer s with the products or on account of the character or quality of any property or material processed by Bu...

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