Circontrol CCL-CP1B, Installation And User Manual

Page 1: ...CCL CP1E B ELECTRIC VEHICLE CHARGING SYSTEM IN MODE3 SYSTEM INSTALLATION AND USER MANUAL V1 0 ...

Page 2: ... to the products described in this manual at any time without notice No part of this manual may be reproduced copied translated or transmitted in or by any means without the prior written permission of the original manufacturer Information provided in this manual is intended to be accurate and reliable However the original manufacturer assumes no responsibility for its use or for any infringements...

Page 3: ...TENANC 6 5 1 Problems Causes 6 6 SPARED PARTS AND RECOMMENDED TOOLS 6 7 AUTO DIAGNOSTIC DISPLAY CODE 6 8 ELECTRICAL WIRING 6 9 CONNECTION CONFIGURATION 7 TECHNICAL DATA 8 APPENDIX 8 1 RECOMMENDED SECTION CABLE 9 ASOCIATIONS CIRCONTROL S A Innovació 3 08232 Viladecavalls Barcelona Tel 34 937 362 940 Fax 34 937 362 941 rcontrol com E mail circontrol circontrol com USER MANUAL NCHORING AND DIMENSIONS...

Page 4: ...nnovació 3 08232 Viladecavalls Barcelona Tel 34 937 362 940 Fax 34 937 362 941 rcontrol com E mail circontrol circontrol com This user manual provides basic information about the electric vehicle charging unit according to EN 61851 1 Important instructions will be shown inside a box In some cases these will include aning is explained next IMPORTANT INSTRUCTION WARNING DANGER ELECTRICAL RISK Vilade...

Page 5: ...that no more energy will be supplied to the base until the user is identified again Ensure the power supply is stopped before the physical disconnection of the connector Intelligent charging process off peak hours distribution of power available tc when complemented with the PC and in hourly discrimination periods Let not exceed the maximum permissible current of the cable Insurance for the car do...

Page 6: ... Conductive Charging System Part 21 Requirements of the electric vehicle for its conductive connection to the 22 Electric Vehicle Conductive Charging System Part 22 A C charging station for electric vehicles Other Standards IEC61000 IEC60364 4 41 IEC60884 1 IEC61010 UNE In accordance with these Standards the MULTIPOINT SYSTEM has been designed charging system as described in the 61851 Standard sys...

Page 7: ...at have not been specified in its design i e for any application that is unrelated to charging electric vehicles CP1E B MOD3 unit In case the unit is modified the warranty will be void and CIRCONTROL shall not be liable for any future malfunction Strictly follow the current safety regulations Do not repair or install elements while the unit is powered Only authorised and trained personnel can acce...

Page 8: ...uring transport Make sure that the voltage used on the board is suitable for the place country where it will be operating Make sure that the connection bases are suitable for the place country where the unit will be operating dimensions is designed to be anchored to the wall and is expected to 4 points for Not providing the anchor material as this will depend on the material where it will be ancho...

Page 9: ...ver CIRCONTROL S A Innovació 3 08232 Viladecavalls Barcelona Tel 34 937 362 940 Fax 34 937 362 941 rcontrol com E mail circontrol circontrol com Dimensions for CCL CP1E B MOD3 Status MODE3 Indicators Type Viladecavalls Barcelona 9 Status indicators MODE3 Indicators Type 2 connector ...

Page 10: ...instalador final quien deberá elegir bajo su responsabilidad la forma de instalación en función de las variables citadas especialmente las legalmente exigibles en su país There is a ground terminal that must be properly wired to the conductor with the IT IS VERY IMPORTANT ITS RIGHT CONNECTION AND The minimum section of the conductors must be 6mm2 but that will be in function of the installation co...

Page 11: ...ndicators GREEN ORANGE system is ready for charge Indicates system is charging system has found one problem Charge operation for Models with RFID reader and display CP1E MOD3 1 Once unit get Power supply verify unit is ready Connect the electric vehicle with Type 2 connector to the unit 3 Approach RFID TAG to the unit for charge START 4 Show RFID Tag to the unit for STOP charge 5 Now you can unplu...

Page 12: ...ing of credit makes more sense CIRCONTROL S A Innovació 3 08232 Viladecavalls Barcelona Tel 34 937 362 940 Fax 34 937 362 941 rcontrol com E mail circontrol circontrol com 1 2 End of charge cycle Normal end 1 Present the RFID card to the reader ed is retrieved to the card 00 5 1 3 End of charge cycle end of credit 1 If it s displayed o stopped indicate Digit 1 channel one NO active Digit 2 channel...

Page 13: ...RCONTROL S A Innovació 3 08232 Viladecavalls Barcelona Tel 34 937 362 940 Fax 34 937 362 941 rcontrol com E mail circontrol circontrol com Start of charge cycle card to the reader displays the credit value If the claim is correct a deposit is deducted from the card and transferred Select the charging shocked Connect the charge The system connects the power and starts the control of credit as the e...

Page 14: ...rcontrol com missing charge end indicates system has stop charging system NOT active Digit two channel two NOT active to reader connectors for charge Remnant credit of the unit is returned to the card xx Display shows crédit xx can happens after one minute from charge start if not power consumption has occurred operative Following Interruption of the charging cycle through no fault of the user Aft...

Page 15: ...ng 2s and doesn t start any Display indications Channel indication that it is on resting time During this time there is no reading card for this channel The output is on charge cycle if oscillates vertically Stationary cycle while Charge operation for Model without RFID reader CCL powered please verify unit is ready to work Plug connector Type 2 to the unit and connect other side to Electrical Veh...

Page 16: ...avalls Barcelona Tel 34 937 362 940 Fax 34 937 362 941 rcontrol com E mail circontrol circontrol com Description The vehicles charge system CCL CP1E B MOD3 is an electrical and mechanical set able offer charge service safely both indoors and public places and hold a continuous use one type 2 output parking box with communication Viladecavalls Barcelona 16 is an electrical and mechanical set able o...

Page 17: ...lectrical intervention Only trained personnel are authorized and with the precautions and ap personal protective equipment If it s not possibly to take the whole power supply for example because there are others posts on charge disconnect the power supply from local area ATENTION WITH THE DISCONNECTION PROCESS ress the test button This test will show if the RCCB sensibility Is recommended to do in...

Page 18: ...ntrol com Carry out the same steps in reverse order of removal DO NOT FORGET THE GROUND CABLE RECONNECTION To proceed to testing RCCB should be reconnected again ATTENTION WITH THE RCCB CONNECTION PROCESS If the power supply was cut upstream supply the devices to test the If it is not possible to supply it just raise the handle to rearm the If long time passed between the disconnection operations ...

Page 19: ...uency is the following Make sure that the RCCB works correctly We recommend test it in one plug is not necessary to test it on both REMEMBER TO REMOVE POWER RCCB preventive maintenance Check the electrical wiring is correctly there are no obvious faults in the insulation or defects on the components the proper tightening of the screws on the power compone if it s provided and circuit breakers to w...

Page 20: ...ound wire must pass the toroidal brown side It is also important whatever the type of electronic card to replace to verify that the original bridges have inserted and reproduce in the spare card Do not replace any card under supply or with a different type If there is no reaction when the card is inserted probably it not the card or it is empty COMUNICATION PROBLEMS COM The communication follows a...

Page 21: ...form proper preventive or corrective maintenance are the normal installation electrician The PPE Personal Protective Equipment are also common and should be designed by the Prevention Service employee responsible who makes the assistance The following mentioned tools are the only not commonly used Flat brush with long hair The amount and type of recommended spare parts are described in the followi...

Page 22: ...avaliable credit This option only works with a suitably formatted card and the correct software upgrade in the charging equipment Socket 2 Allows charging regardless of avaliable credit This option only works with a suitably formatted card and the correct software upgrade in the charging equipment Socket 1 H indicates that the charging unit has reached the preset time limit This feature can be ena...

Page 23: ... is set at 98 the same goes for the direction of the Rs 485 CIRCONTROL S A Innovació 3 08232 Viladecavalls Barcelona Tel 34 937 362 940 Fax 34 937 362 941 rcontrol com E mail circontrol circontrol com ard Topographic distribution 485 twisted cable connection Terminal A brown Terminal B white 485 TACHNICAL CHARACTERISTICS Speed 57600bps Default address A98 Default nº of nodes 98 Stop bit 8n1 The nu...

Page 24: ...ROL S A Tel 34 937 362 940 Web www circo CIRCONTROL S A Innovació 3 08232 Viladecavalls Barcelona Tel 34 937 362 940 Fax 34 937 362 941 rcontrol com E mail circontrol circontrol com Viladecavalls Barcelona 24 ...

Page 25: ...nnovació 3 08232 Viladecavalls Barcelona Tel 34 937 362 940 Fax 34 937 362 941 rcontrol com E mail circontrol circontrol com onnection configuration the input connection in monophasic or Threefasic configuration to contactor with phases L1 L2 L3 neutral as show the figure connection detail for CCL CP1EB MOD3 PHASES NEUTRAL GROUND Viladecavalls Barcelona 25 asic or Threefasic configuration to conta...

Page 26: ...eb www circo X2 MODE3 cards for MODE3 CIRCONTROL S A Innovació 3 08232 Viladecavalls Barcelona Tel 34 937 362 940 Fax 34 937 362 941 rcontrol com E mail circontrol circontrol com MODE3 Topographic distribution Viladecavalls Barcelona 26 ...

Page 27: ...ector Dimensions Weight CIRCONTROL S A Innovació 3 08232 Viladecavalls Barcelona Tel 34 937 362 940 Fax 34 937 362 941 rcontrol com E mail circontrol circontrol com TECHNICAL DATA Rate input frequency 50 60 Hz Input voltage Internal meter ISO 14443A 10 60 o C IP65 ABS 230V 400Vc a L N PE 10 32A 7 2kW Type 2 320mm 225mm 125mm 3Kg Viladecavalls Barcelona 27 Input voltage Internal meter 230V 400Vc a ...

Page 28: ...w circo 8 APPENDIX 8 1 Recommended section cable CIRCONTROL S A Innovació 3 08232 Viladecavalls Barcelona Tel 34 937 362 940 Fax 34 937 362 941 rcontrol com E mail circontrol circontrol com Recommended section cable Viladecavalls Barcelona 28 ...

Page 29: ...o and is actively involved in various committees on the Electric Association International Association works for the standardization of charging stations for electric vehicles Certified members ASESGA Spanish Association of Car Parks and Garages Technology Committee AFME Association of Electrical Manufacturers Electric Vehicle Working Group CEEC Cluster Energy Efficiency Catalunya Electric Mobilit...