Circontrol CCS, Instruction Manual

Page 1: ...Instruction Manual Raption 50 Series ...

Page 2: ......

Page 3: ...l at any time without notice No part of this manual can be reproduced copied translated or transmitted in any form or by any means without the prior written permission of the original manufacturer Information provided in this manual is intended to be accurate and reliable However the original manufacturer assumes no responsibility for its use or for any infringements upon the rights of third parti...

Page 4: ......

Page 5: ... Here s your guide to use and configure Raption 50 1 So Hello 02 5 OCPP integrations 62 2 Features 04 6 3G Communications 74 3 How to use it 12 7 Technical Data 80 4 How to configure it 40 8 Need Help 84 ...

Page 6: ...l requirements regarding IK indices In addition the Charge Point also has a communications system that allows monitoring and control remotely via OCPP and use XML parameters and information while the recharging is being performed This feature provides an easy way to integrate the device into superior systems that allow to the owner or system manager monitor the Charge Point status and recharge 1 C...

Page 7: ...ording to your country Do not make repairs or manipulations with the unit energized Only trained and qualified personnel should have access to the electrical parts inside the Charge Point Check the installation annually by qualified technician Remove from service any item that has a fault that could be dangerous for users broken connectors caps that don t close Use only Circontrol supplied spare p...

Page 8: ...ket connector Ethernet the unit allows communicate using TCP IP on an Ethernet network giving flexibility to the system operator and management of the Charge Point Remote monitoring and control in real time 3G It can be done a remote device connection or make OCPP integrations thanks to 3G modem is integrated In addition by using a standard Web browser you can access your computer to monitor the s...

Page 9: ...holder 11 CCS holder 12 AC holder or socket 32A 13 CCS light beacon 14 CHAdeMO light beacon 15 3G Antenna 16 Unit air outlet 17 exit DC cable 18 Touch screen 19 Emergency button 20 RFID reader 21 Unit air inlet 22 Power M air inlet 23 CCS connector 24 Courtesy light 1 3 2 5 6 7 16 8 4 9 10 11 12 13 14 15 18 19 20 17 21 22 23 24 Depending of the model the components can vary ...

Page 10: ...06 Raption 50 Series Instruction Manual C Dimensions Units specified in millimeters ...

Page 11: ...nnector or socket is available to start a charging session Blue Charging The connector or socket is performing a charging session Cyan Booked OCPP 1 5 The connector or socket has been booked by system operator through OCPP Red Error The Charging Station indicates that the emergency button has been activated or some error has occurred Check the HMI Screen and follow the instructions ...

Page 12: ... DC Mode 4 CHAdeMO Tethered cable 3m Until 125 A 50 kW DC Mode 4 Combo 2 CCS Tethered cable 3m Until 125 A 50 kW Depending of the model the components can vary E Connectors The following considerations before using this Charge Point must be consider Of the three types of charges that the Charge Point can perform it can carry out Only AC Only DC CHAdeMO Only DC CCS 2 Simultaneous AC and one DC conn...

Page 13: ...sory at DC holders is not possible to pull back the connectors from holders without first unlocking it There are one label placed between the CHAdeMO and the CCS holders explaining Also there is one Led over each holder indicating the lock state Red Connector locked Off Connector unlocked ...

Page 14: ...10 Raption 50 Series Instruction Manual The connectors will be delivered right in the moment than the user push over the connector touching button when choose the option in the HMI screen ...

Page 15: ... not an optional device there is a manual lock for keeping the connector follow the indications shown on the label in order to remove the AC connector 1 Push over the upper plastic button in order to release the connector 2 Pull back the connector ...

Page 16: ...system will take around 10 seconds for starting up the screen will show next image In the lower right corner it shows the firmware version After that 10 seconds have passed the first screen that appears is the screensaver Tap over this screen and the HMI will skip to the next screen A General ...

Page 17: ...session to the user that has been registered in advance or has the identification card The second option touch the screen is only to get information about the connectors status and the charging process so as to know the Charge Point availability but you cannot start or do any action over the currently charging session Also at this screen and during all the process is possible to change language pr...

Page 18: ...ies Instruction Manual Next screen will appear press over your language s flag It is possible to choose between next languages Catalan German English Spanish Finnish French Italian Dutch Norwegian Polish Russian Swedish ...

Page 19: ...arging session Once you have shown your identification card the HMI will show next screen Wait while Charge Point performs identification If everything is correct and the user is authorized the HMI will show next screen ...

Page 20: ... is available At any time is possible to press over this button in order to go back to the identification screen Once you have chosen your connector instruction screens will appear successively follow the instructions 1 Connect your vehicle and press the Start button At any time is possible to press over this button in order to go back to the previous screen ...

Page 21: ...ecking vehicle connection Please wait In a few seconds the charging session will start and the HMI will show the charging process Pressing over this button the screen will go back to the identification screen ...

Page 22: ... the supervision of the main management system called Back Office It can generate a whitelist in order to register new users manage charging sessions etc If the user is not authorized the HMI will show the following message B Authorization failed if there is some communication problem with the Back Office right at the connecting time ...

Page 23: ...harge in this case the identifier is already involved in another charge transaction D Not authorized Authorization expired is possible that the back office has put deadline to your identification card and this date is already expired ...

Page 24: ...ly your identification card F After the user has been properly authorized and just at the moment that has to choose the connector the screen will show the connectors status it could appear some problem It is possible to use the connector painted in dark grey but it will be impossible to use any connector with another symbol like next ...

Page 25: ...n and press over Retry button H Almost all vehicles cannot charge if the shift lever is not in parking mode position This situation can be detected for the Charge Point and it will be displayed by HMI as Please check vehicle shift position put in parking mode after pressing over Retry button ...

Page 26: ...22 Raption 50 Series Instruction Manual I Is possible that the problem than appears is not a concrete one the HMI will show next screen press over Retry button ...

Page 27: ...rging process and next message Show your identification to stop the session can be stopped by the same user that has started it After showing your identification card the Charge Point will allow you to stop the charging session press over the Stop touch button ...

Page 28: ...24 Raption 50 Series Instruction Manual Once you have stopped the charging session the HMI will show the summary screen press over the Exit touch button and disconnect your vehicle ...

Page 29: ... CHARGING AC MODE 3 1 2 3 4 5 6 1 Language button pressing over this button it is possible to change the HMI language 2 Analog process indicator at first moment it is red as the vehicle is charging it will change to green passing before for orange 3 Charge time with status bar charging time elapsed until now 4 Touch button it goes back to the identification screen 5 Additional information current ...

Page 30: ... for orange 3 Battery SOC It indicates the current battery state of charge 4 Charge time with status bar charging time elapsed until now 5 Touch button it goes back to the identification screen 6 Additional information current status errors battery status etc 7 Remaining time until 80 remaining time until getting 80 of the SOC 8 Remaining time until 100 remaining time until 100 of the SOC 9 Energy...

Page 31: ...reen passing before for orange 3 Battery SOC It indicates the current battery state of charge 4 Charge time with status bar charging time elapsed until now 5 Touch button it goes back to the identification screen 6 Additional information current status errors battery status etc 7 Remaining time until 100 remaining time until 100 of the SOC 8 Energy charged energy supplied to the vehicle so far 1 2...

Page 32: ... Process instructions different instructions can be displayed 3 Energy charged total energy charged at the end of the charging session 4 Stop reason It shows why the charging session has been stopped 5 Exit button It has to be pressed in order to finish the charging session After pressing the HMI screen will go back to the identification screen 6 Recharge time total recharging time at the end of t...

Page 33: ...the end of the charging session 5 Exit button It has to be pressed in order to finish the charging session After pressing the HMI screen will go back to the identification screen 6 Stop reason It shows why the charging session has been stopped 7 Battery SOC It indicates the final battery state of charge at the end of the charging session 8 Information button pressing over this button you can get i...

Page 34: ... to do any charge All the power modules will shut down in order to protect the user and the own Charge Point The HMI screen will remain power up in order to show the instructions At first moment the Restart touch button will be in grey and it will not be able for pressing once you have unlock the emergency button the Restart touch button will be in green and able to use ...

Page 35: ...the end of the charging session 5 Exit button It has to be pressed in order to finish the charging session After pressing the HMI screen will go back to the identification screen 6 Stop reason It shows why the charging session has been stopped 7 Battery SOC It indicates the final battery state of charge at the end of the charging session 8 Information button pressing over this button you can get i...

Page 36: ...dy for use This connector is out of service for any technical reason Press over information touch button in order to get more information about it The Charge Point is out of service because the emergency button has been pressed This fact affects all the connectors at the same time The connector is disabled The Charge Point is out of order due to some maintenance job or because the back office has ...

Page 37: ...ved the Charge Point is yourself the charging session will start normally if not the Charge Point will not be able to charge until the date and time displayed have expired Only for DC connectors As the Charge Point only can performance one DC charging session at the same time CCS or CHAdeMO it could be possible to find one of these connectors with this symbol because the other is charging or has b...

Page 38: ...34 Raption 50 Series Instruction Manual I Consulting the connectors status It is possible to press over each connector picture to get more information about the status 1 CONNECTOR ABLE 2 ERROR CONNECTOR ...

Page 39: ...35 3 CONNECTOR DISABLE 4 CONNECTOR IN USE ...

Page 40: ...36 Raption 50 Series Instruction Manual 5 CONNECTOR RESERVED 6 CONNECTOR BLOCKED PER RESERVED ...

Page 41: ...37 7 CONNECTOR BLOCKED PER CHARGING ...

Page 42: ...rors The Charge Point can report about different sort of errors it can be from different parts or devices from it When the error screen appears the Information touch button has to be pressed in order to see the error message as you can see below ...

Page 43: ...39 ...

Page 44: ...w procedure and connection established with the Charge Point direct access to the main setup page will be showed The Charge Point is shipped from the factory with default network setting of DHCP enabled It means that the Charge Point will try to obtain an IP address from a DHCP server available on the network Step by step below guide detailed setup an IP address to the Charge Point in case there i...

Page 45: ...s to the Charge Point B What s needed Computer running Microsoft Windows at least Windows XP UTP Cable Crossover recommended IPSetup exe CirCarLife Scada Client In order to get the software needed you can download it from http circontrol com downloads or contact with ps support circontrol com ...

Page 46: ...s to be done with static IP address and TCP IP v4 protocol Next section shows how to do this configuration Below image shows Ethernet connection topology and the IP addresses used in this guide as example For laptop IP 192 168 1 10 NETMASK 255 255 255 0 For Charge Point IP 192 168 1 11 NETMASK 255 255 255 0 ...

Page 47: ...step by step guide to connect the service PC to the Charge Point in order to see real time status 1 Click on the network icon next to the clock of the taskbar and Click on Open Network and Sharing Center 2 On the left pane click on Change adapter settings ...

Page 48: ...44 Raption 50 Series Instruction Manual 3 Make right click on Local Area Connection and then click on Properties 4 Select Internet Protocol Version 4 TCP IP option and click on Properties ...

Page 49: ...45 5 Setup IP address and subnet mask like as shown here below and click OK twice to complete the assigning IP address process to the computer 6 Execute IPSetup exe on the service PC ...

Page 50: ...ter the following parameters and click on Configure MAC of the Charge Point see label on the screen IP address i e 192 168 1 11 Netmask i e 255 255 255 0 Gateway leave default settings 8 Wait 30 seconds approximately until the process is complete ...

Page 51: ...te when the following message appears click on OK 10 If the message shown is the next one check the following parameters and click on OK Check IP address entered Check the MAC of the device entered Try with another UTP CAT5e cable ...

Page 52: ...d other options Once the service PC is already connected with Charge Point it is possible to go inside de Setup Webpage throug the IP In the example shown above it has been set 192 168 1 11 The webpage opened shows the Dasboard Overview as a main screen but there are many more options In the next points it will be explained ...

Page 53: ...ription Firmware version Version of the firmware currently working in the Charge Point MAC Address Identifier of the network card of the Charge Point As a relevant information the Summary shows A Dashboard OVERVIEW ...

Page 54: ...ption 50 Series Instruction Manual DEVICES STATUS As a relevant information the Devices Status shows Value Description Device name Name of the devices inside the Charge Point Status OK online NOT OK offline ...

Page 55: ...basically relative to the state of the PC of the Charge Point it is necessary for the technical service staff but does not show any information regarding the external connection of the Charge Point or regard to the charging session SYSTEM STATUS ...

Page 56: ...ction Manual The information shown in this section is regard to the drivers that the Charge Point needs in order to recognize the different devices inside the Charge Point such as the meters the mode 3 the RFID reader etc DRIVERS ...

Page 57: ...his section is basically related to the internal behavior of the Charge Point it is necessary for the technical service staff but does not show any information about the external connection of the Charge Point or with respect to the charging session ...

Page 58: ...tomatically produced by the Charge Point it is a detailed list of the charging session system performance or user activities This logs are created since Charge Point is powered On If Charge Point is restarted this logs are erased and immediately is created a new one SYSTEM LOGS ...

Page 59: ...vides basic configuration of the network parameters Clicking over the Network tab next image will appear Value Description Hostname Name of the Charge Point on the network Next we will explain the different sections of the Network ...

Page 60: ...this option only when SIERRA Wireless RAVEN XE cellular router is connected to the charge point SIERRA Wireless AirLink LS300 Select this option only when SIERRA Wireless AirLink LS300 cellular router is connected to the charge point Circutor SGE 3G GPRS Select this option only when Circutor SGE 3G GPRS cellular router is connected to the charge point Teltonika RUT240 LTE Select this option only w...

Page 61: ...g over the Security tab next image will appear Next we will explain the different sections of the Security Value Description Authentication ON authentication enableb OFF authentication disabled User Name Username and Password authentication for Setup web page Password Repeat password Note do not forget the credentials There is no way to restart the Charge Point to default factory settings ...

Page 62: ...er the Time tab next image will appear Next we will explain the different sections of the Time Value Description Time Zone Select the regional time for the Charge Point according to the location Time Current date and time of the Charge Point Primary NTP Server Synchronize the time through internet automatically Secondary NTP Server ...

Page 63: ...Integrations Clicking over the Integrations tab next image will appear Note The integration of the Charge Point deserves a separate chapter In the next chapter number 5 we will explain how to integrate OCPP ...

Page 64: ...assword Clicking over the Services tab next image will appear Next we will explain the different sections of the Services Value Description Grid Test The Charge Point makes a calibration test on the HMI screen Default language It is possible to choose the default language for the HMI Authentication It can be set an authentication for avoinding changes in this page ...

Page 65: ...d remotely The upgrading firmware is suplly for CIRCONTROL Post Sales Support department Clicking over the Select File tab a new pop up window will be open in order to choose the upgrading file Choose the file provided for Post Sales Support department and wait for the process ...

Page 66: ...fer a uniform solution for the method of communication between charge point and central system With this protocol it is possible to connect any central system with any charge point regardless of the vendor Follow next steps in order to configure the OCPP in the Circontrol Charge Points A Introduction ...

Page 67: ...nd it later to the backend Different values can be selected in the Address Type section B Previous requirements Choose the option selected under Address Type according to your network typology Check following steps in order to ensure the correct function of OCPP When done please do not forget to save changes using save button in the upper right ...

Page 68: ...the same time Go back to setup web page and click on the Integrations tab choose the option selected under Available integrations according to your backend policies as shown Note Charge point is working as stand alone if none option is selected All ID cards are authorized to start stop a new charge transaction and no requests are sent to the ...

Page 69: ...configuration Please click on the link button as shown in the picture New tabs are opened to show OCPP Settings First time is running the integration selected on the charge point it starts as configuration mode and all fields are empty Settings are always stored even when the Charge Point is powered off or even the integration is disabled stopped ...

Page 70: ...tion ID Charge Point identifier Public IP timeout Maximum waiting time to obtain the public IP address of the 3G modem OCPP Internal port Incoming listening port for remote request internal OCPP Public port Incoming listening port for remote request public Client Certificate Provided by the Central System Protocol If HTTPS is selected make sure to have CS Server CA certificate Authentication Set a...

Page 71: ...o notify all the requests Check Central System URL according to the backend policies please contact to the Value Description ID Tag Endianness Storage type for system data Host URL URL address of the central system Authentication It can be set an authentication for avoinding changes in this page ...

Page 72: ...o the backend policies please contact to the Central System to get the configuration parameters Before making any changes read following table and set each option according to your backend provider Note If any Authentication has been set at the previous steps the system is going to ask for this ...

Page 73: ...uthorize always in offline mode Yes If user is not present locally in the local white list and charge point cannot ask to the backend user is allowed to start a new charge transaction No If user is not present locally in the local white list and charge point cannot ask to the backend the user is not allowed to start a new charge transaction Retry after CS internal error Yes Enabled If StatusNotifi...

Page 74: ...s this function Energy for Start Stop transaction Partial Consumed value of energy by the vehicle sent between start and stop Total actual count of the total accumulated energy meter sent between start and stop Energy for MeterValues Partial Sends partial energy consumption while vehicle is charging Total sends the actual count of the total accumulated energy meter Stop charge if StartTransaction ...

Page 75: ...tarting a new remote charge transaction request No Chargepointstartsanewremotechargetransaction without authorization request Active Power in MeterValues Yes Send power Power Active Import and energy Energy Active Import Register consumed by the vehicle within meter values requests No Only energy consumed is sent within meter values request Heartbeat interval Heartbeat send interval in seconds for...

Page 76: ...truction Manual When done please do not forget to save changes using save button in the upper right bar Please wait until the new configuration is being applied to the Charge Point A message is displayed informing the progress ...

Page 77: ... Otherwise if Registering CB in the CS failed is shown then check following items Backend URL Case sensitive Check all the URL is correct Charge Point ID Case sensitive Check if the name entered is same as backend expects to receive Connectivity Check if modem is power up and connected to the HMI screen Ask to the backend provider if any request has been received from the charge point BootNotifica...

Page 78: ...odem 1 3G MODEM LOCATION The modem is installed inside the unit and the antenna is fixed outside right on the roof of the unit Step 1 Step 2 Steps 1 Open the right door of the Charge Point and locate the 3G modem right on the rear side 2 Check that the Charge Point is provided with the 3G antenna on the cover top ...

Page 79: ...he Charge Point connects over 3G networks to remotely view or manage the Charge Point status 3 MODEM INSTALLATION Before installing the SIM card into the modem make sure you have unplugged the power cord from the modem The following schematic explains in detail the proper installation of the SIM card NOTE SIM card not provided with equipment ...

Page 80: ... After plugging back the modem it can take until 5 minutes to respond 3G modem configuration is performed using the Ethernet interface Connect your laptop using an Ethernet cable as shown in the following image Set the 192 168 13 50 IP on your laptop following the previous Chapter 4 D LAN Connection procedure ...

Page 81: ...er login screen appears Default username is user and default password is 12345 Do not change the default credentials the Charge Point requires consulting information from the 3G modem 2 The ACE manager homepage appears You can now configure each device with ACE manager Make click over WAN Cellular tab ...

Page 82: ...e while the Port Forwarding must be Enable Then you will need to add the ports used by the charger These ports are next Setup Webpage OCPP Incoming listening ports OCPP Settings SCP Remote Access 80 50000 8080 22 Note The OCPP Listening port is 50000 by default If your Central System works with a different port add it instead You will need to configure it afterwards in the OCPP web settings http I...

Page 83: ...hen finish 5 Click over Reboot button and wait for 3 4 minutes After that the modem should have found an IP Check it in the Status tab Connect the modem to the unit If the process has been done properly we should have remote access to the unit using the IP from the step before ...

Page 84: ...s Net weight 235 Kg Dimensions W x H x D 940 x 1800 x 355 mm GENERAL DATA Display LCD Multi language touch screen Light beacon RGB Colour indicator RFID reader ISO IEC 14443A B MIFARE Classic Desfire EV1 ISO 18092 ECMA 340 NFC 13 56MHz Compliance IEC 61851 IEC 62196 CE CHAdeMO Certified CCS DIN 70121 ENVIRONMENTAL CONDITIONS Operating temperature 30ºC to 45ºC Storage temperature 20ºC to 60ºC Opera...

Page 85: ...ndby consumption 38 W THDi 5 Frequency 50 60 Hz Electrical protections Overcurrent protection RCD and Overvoltage protection AC electrical meter Complies with the EN 50470 MID European standards CONNECTIVITY Ethernet 10 100BaseTX TCP IP Cellular Modem 3G GPRS GSM Interface protocol OCPP Depending on the model these components are optionals ...

Page 86: ...imum output power DC 50 kW AC 44 kW DC 50 kW AC 22 kW DC 50 kW DC 50 kW AC 22 kW Output voltage range DC 50 500 VDC AC 400 VAC DC 50 500 VDC AC 400 VAC DC 50 500 VDC DC 50 500 VDC AC 400 VAC Maximum output current DC 0 125 A AC 63 A DC 0 125 A AC 32 A DC 0 125 A DC 0 125 A AC 32 A Number of connectors 3 3 2 2 Connector type CCS2 JEVS G105 Type 2 tethered cable CCS2 JEVS G105 Type 2 socket CCS2 JEV...

Page 87: ...ply capacity 75 KVA 53 KVA 53 KVA Maximum output power DC 50 kW AC 22 kW DC 50 kW DC 50 kW Output voltage range DC 50 500 VDC AC 400 VAC DC 50 500 VDC DC 50 500 VDC Maximum output current DC 0 125 A AC 32 A DC 0 125 A DC 0 125 A Number of connectors 2 1 1 Connector type JEVS G105 Type 2 socket CCS2 JEVS G105 ...

Page 88: ...84 Raption 50 Series Instruction Manual 8 ...

Page 89: ...85 Need help In case of any query or need further information please contact our Post Sales Department 34 937 362 940 34 937 362 941 ps support circontrol com circontrol com ...

Page 90: ...CIRCONTROL Raption 50 Series INSTRUCTION MANUAL A comprehensive guide on how to use and configure your Raption 50 Charge Point V1 1 August edition 2017 CIRCONTROL S A ALL RIGHTS RESERVED ...