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FLUID

 

Use only hydraulic fluid recommended for use with the pump.  Supplementary oil additives are not recom- 
mended.  Regular checks should be made of the condition of the hydraulic fluid and the fluid level in the 
reservoir, and establishing when the fluid is to be changed.  When adding or replacing fluid, use enough fluid 
to return the fluid level in the tank to its normal operating point.  Be sure the fluid temperature is controlled so 
that the minimum allowable viscosity at maximum operating conditions is not exceeded and that the maximum 
viscosity at cold start does not cause the suction lift limits to be exceeded. 

 

 

CAUTION

 

 

When replacing or adding fluid, be careful to keep foreign material from entering the fluid and system. 

Check the fluid level in the tank before and after start-up to be sure it is within operating limits.  If the fluid is 
low, or drops as the system fills on start-up, add sufficient clean hydraulic fluid to the tank to bring the fluid to 
its normal operating level. 

VALVES

 

Before starting, check all valves to be sure they are in proper position and that there is no possibility of starting 
the pump with a blocked suction or discharge line and that the pump is filled with oil. 
Using a bleed point at the high point in the system, vent air from the system on start-up. 

 

The relief valve should be about 5% above maximum system operating pressures.  Do NOT set the relief valve 
higher than the maximum pressure rating of the pump. 

 

MAINTENANCE

 

GENERAL

 

If the installation and alignment instructions have been carefully followed, the pump should operate satisfacto- 
rily with very little attention.  Field maintenance is generally limited to the periodic maintenance checks and the 
replacement of seals, gaskets and bearings.  Major repair of elevator pumps in most cases is not economical. 

 

IDP

 

Description

 

IDP Description

 

1 Case 

16

Key

2  Rotor Housing 

17  Bearing Retainer Plate 

3  Pipe Plug 

18  Retainer Bolt (4) 

4 Tube 

19 Idler 

Rotor 

(2) 

5  Tube O Ring (2) 

20  Idler Balance Piston Housing (2) 

6  Housing O Ring 

21  Thrust Plate 

7 Cover 

Ring 

22 Spacer 

(2) 

8 Gasket 23

Hex Bolt (2)

9  Inboard Cover (all except 350 size) 

24  Lockwasher (2) 

10  Cover Bolt (8) up to 250 size 

(16) above 250 size 

25 Mechanical 

Seal 

26

Inlet Head

11  Power Rotor 27

Spacer Ring

13  Retaining Ring (2) 

35  Seal Retaining Ring (250 size only) 

14 Bearing 

Spacer 

47

Balance Piston Housing (350 size only)

15 Bearing 

All quantities are one except when noted in parentheses 

Table 1 – List of Material

 

 

 

PART NO.

 

ROTOR SIZE

 

187 218  250 

275 

312 350 

10 (inboard end)  35 ± 5 

50 ± 5 

70 ± 5 

54 ± 5 

78 ± 5 

100 ± 5 

10 (suction end)  90 ± 5 

140 ± 5

145 ± 5

54 ± 5

78 ± 5 

100 ± 5

18 

18 ± 2 

20 ± 2

20 ± 2

16 ± 5

38 ± 2 

38 ± 2

23 

10 ± 2 

15 ± 2 

15 ± 2 

26 ± 2 

30 ± 2 

55 ± 5 

Table 2 – Bolt Torque Values (LB-FT)

 

Summary of Contents for G3DB Series

Page 1: ...ST SERIES G3DB AG3DB ELEVATOR WARNING This manual and GENERAL INSTRUCTIONS MANUAL CA 1 should be read thoroughly prior to pump installation operation or maintenance SRM00059 Rev 05 20 0051 February 2020 was G3DB AG3DB Elevator ...

Page 2: ...structions identified by the following symbol could affect safety for persons Safety instructions where electrical safety is involved are identified by Safety instructions which shall be considered for reasons of safe operation of the pump and or protection of the pump itself are marked by the sign ATTENTION ATTENTION If operation of this pump is critical to your business we strongly recommend you...

Page 3: ...ignate the desired part by the IDP number and name as listed in Table 1 and pump assembly drawing in this instruction manual INTRODUCTION This manual covers all sizes of type G3DB and AG3DB Imo pumps for hydraulic elevator service Field repairs are generally limited to replacing the mechanical seal and bearing This manual provides instructions cover ing these operations INLET POSITION To remove in...

Page 4: ...ment when the unit is installed and after all piping has been connected to the pump Factory alignment will most likely be disturbed during shipment and installation A flexible coupling is not intended to permit permanent misalignment Proper alignment must be established and maintained to obtain maximum pump life Follow these steps 1 Install the pump and or motor 2 Before aligning the units be sure...

Page 5: ...in the system vent air from the system on start up The relief valve should be about 5 above maximum system operating pressures Do NOT set the relief valve higher than the maximum pressure rating of the pump MAINTENANCE GENERAL If the installation and alignment instructions have been carefully followed the pump should operate satisfacto rily with very little attention Field maintenance is generally...

Page 6: ... rotor assembly Power rotor assembly consists of power rotor bearing bearing spacer retaining rings and mechanical seal a Remove coupling or sheave b Remove hex bolts 18 c Remove bearing retainer 17 d Pull power rotor assembly out of pump case 2 Remove the outer retaining ring from the power rotor with a screwdriver 13 3 Remove the inner retaining ring from its groove by pulling back the mechanica...

Page 7: ... shim stock is used twist the seal subassembly in the same direction as the wrap of the shim stock when installing it 5 Insert seal gasket furnished with new mechanical seal into the bore of inboard end cover 46 Clean and lubricate the face of the carbon ring in the mechanical seal and place the stationary seat and bearing spacer on the power rotor 6 Install inner retaining ring 7 Place the ball b...

Page 8: ...CIRCOR 1710 Airport Road PO Box 5020 Monroe NC USA 28111 5020 Tel 1 877 853 7867 Email cc circor com Web www circorpt com 2020 CIRCOR Pumps North America LLC All rights reserved ...

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