Clark C15 D, Operator'S Manual

Page 1: ...remove this manual from the truck Part No 8066391 Eng Book No OM 763 Rev 1 5 Mar 2016 C 15 18 20s 20 25 30 35 D L G C 15 18 20s 20 25 30 32C L G C 40 45 50s 55s D L C 60 70 75 80 D C 60 70 75 L INTERN...

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Page 3: ...thers YOU can prevent accidents First Learn safe operating rules and your company rules Next Read your Operator s Manual If you do not understand it ask your supervisor for help Learn about the unit y...

Page 4: ...Operator not experienced with lift truck operation Basic safety rules not followed Lift truck not maintained in safe operating condition For these reasons CLARK wants you to know about the safe opera...

Page 5: ...you need training in operating or inspecting your lift truck ask your supervisor CLARK lift trucks are built to take hard work but not abuse They are built to be dependable but they are only as safe...

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Page 7: ...Signs and Safety Messages x Section 1 General Safety Rules 1 1 Section 2 Operating Hazards 2 1 Section 3 Operator Compartment and Controls 3 1 Section 4 Operating Procedures 4 1 Section 5 Operator Ma...

Page 8: ...ck rest parking brake safety restraint system seat belts and horn are standard equipment Safe productive operation of a lift truck requires both skill and knowledge on the part of the operator The ope...

Page 9: ...authorized mechanic on a regular basis The PM will provide an opportunity to make a thorough inspection of the safety and operating condition of your lift truck Necessary adjustments and repairs can...

Page 10: ...m the operator s daily safety inspection and refuel the lift truck Section 6 Emergency Starting and Towing gives instructions for towing your truck in an emergency and for using battery jumper cables...

Page 11: ...you cannot find a topic in the table of contents check the index at the back of the manual We urge you to first carefully read the manual from cover to cover Take time to read and understand the infor...

Page 12: ...ructions signs and messages Damage to the truck death or serious injury to you or other persons may result if these messages are not followed If warning decals are damaged they must be replaced Contac...

Page 13: ...Seat Belts 1 4 No Riders 1 5 Pedestrians 1 6 Operator Protection 1 7 Fork Safety 1 8 Pinch Points 1 9 Travel 1 10 Grades Ramps Slopes and lnclines 1 11 Surface and Capacity 1 12 Tip Over 1 13 What to...

Page 14: ...t your truck and fill out a daily inspection sheet Check for damage and maintenance problems Have repairs made before you operate the truck CAUTION DO NOT MAKE REPAIRS YOURSELF Lift truck mechanics ar...

Page 15: ...s and Don ts 1 3 Do s and Don ts Don t mix drugs or alcohol with your job Do watch for pedestrians Don t block safety or emergency equipment Do wear safety equipment when required Don t smoke in NO SM...

Page 16: ...1 4 Seat Belts Seat Belts ALWAYS BUCKLE UP Seat belts can reduce injuries...

Page 17: ...Section 1 General Safety Rules No Riders 1 5 No Riders The operator is the only one who should be on a truck Never transport personnel on the forks of a lift truck...

Page 18: ...tion of travel Pedestrians may use the same roadway you do Sound your horn at all intersections or blind spots Watch for people in your work area even if your truck has warning lights or alarms People...

Page 19: ...Section 1 General Safety Rules Operator Protection 1 7 Operator Protection Keep under the overhead guard Always keep your body within the confines of the truck...

Page 20: ...1 8 Fork Safety Fork Safety Never allow anyone to walk under raised forks There is special equipment to raise people for overhead work DO NOT USE LIFT TRUCKS 2372604 DANGER...

Page 21: ...Pinch Points 1 9 Pinch Points WARNING Keep hands feet and legs out of the upright WARNING Don t use the upright as a ladder CAUTION Never try to repair the upright carriage chain or attachment yoursel...

Page 22: ...tion When handling bulky loads that restrict your vision operate your truck in reverse to improve visibility Be sure to pivot in the seat to give maximum visibility Right Wrong Unstable loads are a ha...

Page 23: ...ction 1 General Safety Rules Grades Ramps Slopes and lnclines 1 11 Grades Ramps Slopes and lnclines WARNING Never turn on a grade either loaded or unloaded Unloaded Forks Downgrade Loaded Forks Upgrad...

Page 24: ...to tip over or lose traction for braking or driving WARNING Know the weight of your truck and load Especially when using elevators Know the capacity of the elevator you intend to use Do not overload I...

Page 25: ...f the truck This condition is even more likely with excessive for ward tilt braking in forward travel or accelerating rearward Longitudinal tip over can occur by driving with the load down slope on a...

Page 26: ...tarts to tip over WARNING DO NOT JUMP IMPORTANT Your chances for survival in a tip over are better if you stay with the truck in your seat Brace yourself as illustrated below 1 Make sure your seat bel...

Page 27: ...Rules Parking 1 15 Parking Never park on a grade Always come to a complete stop before leaving truck Be sure travel control is in NEUTRAL Lower forks fully to floor and tilt forward Set parking brake...

Page 28: ...ve the tire and wheel inspected by a person trained and authorized to do tire and wheel mainte nance The tire may require removal and repair Incorrect low tire pressure can reduce the stability of a l...

Page 29: ...the work environment if the ambient air exchange is not adequate Always use ventilation as the primary means of control by providing necessary air exchange capability Ventilation shall be provided in...

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Page 31: ...earance Fast Turns and High Loads 2 4 Drop Offs 2 5 Right Angle Stacking 2 6 Chain Slack 2 7 Pallets and Skids 2 8 This Section shows some of the hazards that may cause you or someone around you to be...

Page 32: ...2 2 Loose Loads Loose Loads Loose or unbalanced loads are dangerous Observe these precautions Never carry loose or uneven material Center wide loads Stack and band loose material...

Page 33: ...clearance A long load reduces the capacity of the truck Know and understand your truck load rating When extra long material makes it necessary to travel with the load elevated do so with extreme care...

Page 34: ...oad Check your clearances Keep the load low and tilted back WARNING Watch overhead clearance Moving into overhead structures can tip a truck over or spill a load WARNING Slow down before turning The t...

Page 35: ...s you must Talk to the truck driver yourself make sure the driver does not move the trailer until you are done Apply trailer brakes Use wheel chocks Use trailer to dock locking system if available The...

Page 36: ...2 6 Right Angle Stacking Right Angle Stacking SLOWLY When right angle stacking or moving with a raised load to clear low objects avoid sharp turns and move slowly...

Page 37: ...Section 2 Operating Hazards Chain Slack 2 7 Chain Slack WARNING Slack chains mean rail or carriage hang up Raise the forks before you move or broken chains can result...

Page 38: ...G Do not move or store materials on damaged pallets or skids Items can fall through them causing severe injury or death Be sure the pallet or skid you are using is in good condition and does not have...

Page 39: ...Operator Compartment and Controls Contents 3 1 Operator Compartment and Controls Contents Truck Description 3 2 Operator Compartment 3 3 Instrument Pod 3 4 Pod Symbols and Functions 3 6 Operator Cont...

Page 40: ...el 2 Overhead Guard 3 Seat and Seat Belt 4 Counterweight 5 Steer Axle Wheels Tires 6 Upright and Carriage 7 Load Backrest 8 Forks 9 Drive Axle Wheels Tires The truck shown above is a typical represent...

Page 41: ...ke Pedal C15 35 5 Inching Pedal 6 Service Brake Pedal 7 Seat Adjustment Lever 8 Horn Button 9 Parking Brake Release C15 35 10 Instrument Pod 11 Turn Signal Lever 12 Lift Control Lever C15 35 13 Tilt C...

Page 42: ...35 1 Coolant Temperature Gauge 2 Fuel Gauge 3 Transaxle Oil Temperature 4 Engine Oil Pressure 5 Engine check 6 Alternator Charging Status 7 Service Icon 8 LCD Display 9 Stroboscope light switch 10 Glo...

Page 43: ...ate Time display 4 Hourmeter Speed 5 Message display Travel direction icon 6 Parking brake LED 7 Seat belt LED 8 Error LED 9 Down arrow button Mode button 10 Up arrow button Enter button 11 Left arrow...

Page 44: ...when the operator leaves the seat over 3 seconds with the FWD REV switch is engaged Directional switch must open and key switch must always be turned OFF to restart engine When directional switch is...

Page 45: ...rature If the wire of cooling water temp gauge is broken or the gauge scale doesn t move after 10min of engine starting engine will be shut down because the gauge is recognized as defective Coolant te...

Page 46: ...axle oil temperature Indicates that the transaxle oil temperature is excessive If the light is on shut down the truck and service it The truck will go into shut down mode after the light flashes for 3...

Page 47: ...is reached When LED is on the pre set service time has been reached indicating that a PM is required Refer to Service Manual for proper PM procedures Pre set service time setting method initialized b...

Page 48: ...ing and the indicator is flickering to show the conditions EX 2 0hr indicator of will be flickering 2 Message display If there is problem on the machine Maintenance icon will turn on and the error mes...

Page 49: ...e parking brake is engaged Anytime the parking brake is on the truck can t be driven because the transaxle solenoid valves switch is off When the parking brake is not set and the key switch is turned...

Page 50: ...s will be ON for 5min and then OFF automatically When operating the Head light switch Head light tail light and License plate light will be ON or OFF at the same time The light will be also operated b...

Page 51: ...0 5km h it displays the traveling speed It can be dispayed in the of km h or MPH Message display C40 80 The model name POWER selection travel direction warning and error message are displayed In norm...

Page 52: ...eceive the traveling direction data from the T M controller When it is in neutral the arrow and gear icon will not be displayed Error icon C40 80 When error occurs this icon is displayed to distinguis...

Page 53: ...button in normal operating condition it will move to Menu mode Pressing it in Menu mode it will move to lower menu Pressing it in the lowest mode there will be no change Up arrow button Enter button P...

Page 54: ...tton The data for the selected mode will be transferred to T M controller Under S L mode DR OP does not change Minus button 1 Decrease the data as set value in the current Menu mode 2 It performs ML A...

Page 55: ...is disengaged andtheentiretruckelectricalsystemison The key switch has a mechanical anti restart feature which prevents the engine starter from being engaged and damaged if the operator attempts to s...

Page 56: ...o avoid the possibility of loss of control and of personal injury Parking Brake Activates brake operation Check the parking Brake C15 35 To apply the parking brake push the pedal down with your left f...

Page 57: ...em In this way you are able to lift a load rapidly with full engine RPM while controlling slow driving speed with the inching pedal like a clutch This is very useful in confined level working spaces O...

Page 58: ...arriage is raised You can also lower the fork carriage even if the key switch is OFF Tilt Control Lever With the tilt control lever you are able to control the tilting or vertical positioning of the u...

Page 59: ...vers up on both ends Unitrol Pedal Optional With the CLARK Unitrol the directional control lever is no longer located on the steering pylon The direction of travel and speed of truck is determined by...

Page 60: ...g information or ordering service parts for this truck from your authorized CLARK dealer The serial number is also stamped on the frame 3 Attachment description if any installed The user must see that...

Page 61: ...dded or if the truck is modified the capacity of the truck may be affected Contact your authorized CLARK dealer for a new nameplate showing the revised capacity IMPORTANT OSHA requires prior written a...

Page 62: ...ng injury in the event of a tip over or off the dock mishap Lift trucks can be tipped over if operated improperly Analysis of lift truck accidents has shown that the driver cannot react quickly enough...

Page 63: ...ety decal is placed on the upright to warn of the danger of injury from forks when they are in the raised position Do not ride on or stand under forks or attachments The forks can fall and cause injur...

Page 64: ...e unstable or high loads slippery sloping or uneven surfaces Hold on tight Brace feet Apply brake when leaving truck 1 2 A B 3 NOTE NOTE RECOMMENDED SAFETY MAINTENANCE PROCEDURE FOR LP GAS FUELED FORK...

Page 65: ...Section 4 Operating Procedures Contents 4 1 Operating Procedures Contents Before Operating the Truck 4 2 Starting from a Safe Condition 4 3...

Page 66: ...perator Do not start or operate the truck or any of its functions or attachments from any place other than the designated operator s position CAUTION Inspect your lift truck before operating at the st...

Page 67: ...fully lowered to the floor or ground 3 You are familiar with how all the controls function and have read the Operator Manual 4 All controls are in neutral or other correct position 5 Truck has receive...

Page 68: ...er s seat while the truck is moving to avoid the possibility of loss of control and of personal injury Buckling Up Buckle up Be sure that you put on the seat belt Connect and adjust the seat belt stra...

Page 69: ...duced Some of the other conditions that may affect stability are ground and floor conditions grade speed loading dynamic and static forces and the judgement exercised by the operator Trucks equipped w...

Page 70: ...e desired speed Braking To stop the truck lift your foot from the accelerator pedal and put it on the brake pedal Push down on the brake pedal in a smooth firm motion until the truck is stopped IMPORT...

Page 71: ...a truck up to anyone standing in front of an object Protect yourself and those around you Operate the truck only from the designated operator s position Stay within the confines of the lift truck prof...

Page 72: ...path that may cause the truck to swerve or tip If these conditions are unavoidable slow down and carefully drive past them Slow down for wet or slippery surfaces Avoid any sudden movement Start stop t...

Page 73: ...do not indulge in stunt driving or horseplay Observe traffic rules Watch for people and hazards Slow down Be in full control of your lift truck at all times Follow the instructions in this manual to a...

Page 74: ...on the nameplate In areas classified as hazardous use only trucks approved for use in those areas If you are unsure of the classification of the area you wish to enter check before entering Adjusting...

Page 75: ...ckwards Keep the load back against the carriage Loads placed out on the ends of the forks can make the lift truck less stable and more likely to tip up Lift and lower with the upright must vertical or...

Page 76: ...bumps holes and loose materials or debris on the ground Lift and tilt slowly and smoothly Go slowly when turning Cross railroad tracks slowly at an angle wherever possible Use special care when handl...

Page 77: ...oad being moved If the forks are longer than the load move the tips partially under the load without extending beyond the load Raise the load to clear the floor Back out several inches or whatever dis...

Page 78: ...g edge and sides of the load pallet should be lined up exactly with the near edge and side of the load or rack on which you are stacking 4 Stop close to the stack and further lift raise the load high...

Page 79: ...tipping of other adjacent loads or materials behind the load being moved If the forks are longer than the load move the tips partially under the load without extending beyond the load Raise the load t...

Page 80: ...reas that block emergency routes or equipment access to fire aisles or stairways and fire equipment Before leaving the operator s position 1 Bring truck to complete stop 2 Put the directional control...

Page 81: ...5 Refueling LPG Tanks 5 6 NOTICE The Occupational Safety and Health Act OSHA requires that truck users examine their trucks before each shift to be sure they are in safe working order Defects when fo...

Page 82: ...an unsafe condition remove the key and report the condition to the proper authority If the truck becomes unsafe in any way while you are operating it stop operating the truck report the problem immed...

Page 83: ...pressure 5 Be sure that the driver s overhead guard load back rest and all other safety devices are in place securely fastened and undam aged Inspect for damaged or missing parts corrosion cracks brea...

Page 84: ...iary if installed Accelerator Directional control Steering system Lift mechanism and any attachments When the functional checks are completed follow the standard shut down procedures given in Section...

Page 85: ...Section 5 Operator Maintenance and Care Fuel Safety Practices 5 5 Fuel Safety Practices Refueling Gasoline and Diesel Trucks Use clean properly marked fuel cans Clean up spills...

Page 86: ...cording to local fire codes If you refill LPG tanks Make sure you know and understand the proper procedure for filling an LPG tank If you have any questions on refilling LPG tanks please ask your supe...

Page 87: ...primary test port of single units consisting of primary and secondary regulators B Between the primary and secondary stage regulators when the LPG system consists of two regulators 3 Turn the tank fu...

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Page 89: ...Section 6 Emergency Starting and Towing Contents 6 1 Emergency Starting and Towing Contents How to Tow a Disabled Truck 6 2 How to Use Battery Jumper Cables 6 4...

Page 90: ...s 300 mm from the floor or ground Secure the carriage with a chain 3 Obtain another lift truck of equal or larger size carrying a partial load for traction 4 Check that the counterweight bolts are in...

Page 91: ...required to perform these functions 9 Park the disabled truck in authorized areas only Fully lower the forks to the floor put the directional control lever in the NEU TRAL position and turn the igniti...

Page 92: ...cables with matching connector clamps or cable adapters for side mounted battery terminals CAUTION USE ONLY A 12 VOLT NEGATIVE GROUND SYSTEM to jump your truck You can injure yourself and permanently...

Page 93: ...or the jumper cables to reach both batteries Check and make sure that the trucks do not touch each other Use particular care when connecting a booster battery to prevent sparks 3 On both trucks a Appl...

Page 94: ...a point at least 18 inches 450 mm away from the battery if possible Do not connect it to pulleys fans or other parts that move Do not touch hot manifolds that can cause severe burns 5 Start the engine...

Page 95: ...fe Maintenance Practices 7 3 Major Component Locations 7 8 Planned Maintenance Intervals 7 9 PM Report Form 7 12 How to Perform Planned Maintenance 7 14 NOTICE THIS SECTION IS FOR TRAINED SERVICE PERS...

Page 96: ...planned maintenance PM and inspection program Performed on a regular basis by trained personnel the program provides thorough inspections and checks of the safe operating condition of the lift truck...

Page 97: ...strial trucks shall be performed in conformance with the manufacturer s recom mendations 3 Follow a scheduled planned maintenance lubrication and inspection system 4 Only trained and authorized person...

Page 98: ...ing the truck a Stop the truck b Fully lower the load engaging means upright carriage forks or attachments c Put the directional control in NEUTRAL d Apply the parking brake e Stop the engine f Turn t...

Page 99: ...nder the carriage and upright rails when it is necessary to work with the upright in an elevated position 17 The truck manufacturer s capacity operation and maintenance instruction plates tags or deca...

Page 100: ...rims use a safety cage or restraining device while inflating 23 Use special care when removing heavy components such as counterweight upright etc Be sure that lifting and handling equipment is of the...

Page 101: ...Powered Industrial Trucks NFPA 505 Fire Safety Standard for Powered Industrial Trucks Type Designations Areas of Use Maintenance and Operation Available from National Fire Protection Association Inc...

Page 102: ...e truck shown above is a typical representation of a CLARK internal combustion lift truck Your model may vary slightly 1 2 3 4 5 6 7 8 9 10 11 12 13 1 Radiator 2 Transmission Cooler 3 Frame 4 Steer Ax...

Page 103: ...r in clean open air on clean paved surfaces Severe Operation Prolonged operating hours or constant usage Extreme Operation In sandy or dusty locations such as cement plants lumber mills and coal dust...

Page 104: ...UZU Replace diesel engine oil and filter C40 80 KUBOTA DEUTZ Replace diesel engine oil and filter C60 80 IVECO Clean and replace gas engine air filter Clean and replace diesel engine air filter Change...

Page 105: ...l Check engine coolant level radiator and recovery tank Check transaxle fluid level Check fuel level Check hydraulic sump oil level Check gauges and instruments Check warning lights and hour meter Che...

Page 106: ...nction with the PM Report Form They are arranged in a logical and efficient sequence You make a check mark or entry on the PM Report Form when the PM is performed A special coding system for indicatin...

Page 107: ...PM Report Form 7 13 Section 7 Planned Maintenance and Lubrication...

Page 108: ...tc Check for hydraulic oil leaks and loose fittings CAUTION CAUTION HYDRAULIC FLUID PRESSURE Do not use your hands to check for hydraulic leakage Fluid under pressure can penetrate your skin and cause...

Page 109: ...Lift Chain Maintenance in this Section for additional information Forks Inspect the load forks for cracks breaks bending and wear The fork top surfaces should be level and even with each other The he...

Page 110: ...excessive wear and breaks or chunking out Check all wheel lug nuts or bolts to be sure none are loose or missing Replace missing bolts or lug nuts Torque loose or replaced items to specifications WAR...

Page 111: ...with the safety procedures given in Section 4 Operating Procedures in this manual As you test the following components be sure they are properly mounted and working correctly Horn Press the horn butto...

Page 112: ...cks will follow Parking Brake C15 35 Check the function of the parking brake Release then reapply To check parking brake holding capability park the lift truck on a grade and apply the parking brake T...

Page 113: ...achment Steering System NOTICE The steering system steer axle and steering linkage on your truck should be inspected periodically for abnormal looseness and damage leaking seals etc Also be alert for...

Page 114: ...ess the inching pedal fully down and hold Depress the accelerator The truck should not move Now with the accelerator still depressed slowly release the inching pedal until the truck inches forward smo...

Page 115: ...s for diesel engine depending upon your application Service intervals may also be determined by the air restriction indicator Battery Inspect the battery for damage cracks leaking condition etc If the...

Page 116: ...Failure to do so could result in serious personal injury from hot coolant or steam blowout and or damage to the cooling system or engine If the level is low add a 50 50 mixture of specified coolant an...

Page 117: ...vel above the ADD mark on the dipstick by adding oil as required Do not overfill Use the correct oil as specified under Lubricant Specifications It is recommended to Drain and replace the engine crank...

Page 118: ...the sump breather wipe it with a clean wiper and reinsert it Remove dipstick and check oil level Keep the oil level above the LOW mark on the dipstick by adding recommended hydraulic fluid only as req...

Page 119: ...eck method With the unit cold start and run the engine at idle for 30 seconds then check the level and fill only to the add mark NOTICE Check the planned maintenance interval operating hours or the co...

Page 120: ...see leakage and loose missing or damaged parts and helps prevent fires A clean truck runs cooler The environment in which a lift truck operates determines how often and to what extent cleaning is nece...

Page 121: ...fasteners of components that directly support handle or control the load and protect the operator Critical items include Drive axle mounting Overhead guard Drive and steer wheel mounting Tilt cylinde...

Page 122: ...s over a sheave Do not repair chains by cutting out the worn section and joining in a new piece If part of a chain is worn replace all the chains on a truck Lift Chain Lubrication Lift chain lubricati...

Page 123: ...3 or more or if any of the damaged conditions noted above are found during inspection Order replacement chains from your CLARK dealer Replace all chains as a set Do not remove factory lubrication or p...

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Page 125: ...Section 8 Specifications Contents 8 1 Specifications Contents C15 35 C15C 32C 8 2 C40 55s 8 7 C60 80 8 10 Engine Oil 8 13...

Page 126: ...er 5000lbs 24in 2500kg 500mm C30 2720kg 600mm load center 6000lbs 24in 3000kg 500mm C35 3175kg 600mm load center 7000lbs 24in 3500kg 500mm C15C 1360kg 600mm load center 3000lbs 24in 1500kg 500mm C18C...

Page 127: ...LPG Gas LPG Gas Tier3 Tier4 Tier4 Tier4 Model Yanmar 4TNE98 ISUZU 4LE2X HMC Theta 2 4 GM 3 0 Cylinders 4 4 4 4 Displacement cubic inches 203 133 143 180 liters 3 3 2 2 2 3 3 0 Idle RPM 850 800 750 80...

Page 128: ...15C 18 6 12 125 C18 20sC 18 7 12 125 C20 25C 21 7 15 C30C 21 8 15 C32C 21 9 15 C15 20s Single 6 50 10 12PR 1000kpa 145psi C20 25 Single 7 00 12 14PR 1000kpa 145psi Dual 7 00 12 14PR 1000kpa 145psi C30...

Page 129: ...il w filter Transaxle Hydraulic sump Fuel tank C15 20sD 6 0L 6 3Q 5 8L 6 1Q 15 0L 15 8Q 34L 9 0G 42 0L 44 4Q C20 25D 9 6L 10 1Q 7 5L 7 9Q 18 5L 19 5Q 40L 10 6G 46 1L 48 7Q C30 35D 9 6L 10 1Q 7 5L 7 9Q...

Page 130: ...1375 3031 C30C 7278 15431 4278 9431 6210 13155 1290 2844 C32C 7639 16286 4439 9786 6555 14045 1268 2795 C15 20s Pneumatic GAS LPG DSL C15 4285 9447 2785 6140 3733 8230 1277 2815 C18 4809 10602 3009 6...

Page 131: ...al 12 8psi Thermostat Diesel LPG 82 C 180 F fully open 95 C 203 F Powershift Transmission C40 4000 kg 500mm load center 8810 lbs 20in C45 4500 kg 500mm load center 9920 lbs 20in C50s 5000 kg 500mm loa...

Page 132: ...re provides anti freeze protection level of 37 C 34 F approximately Transmission Fluid Recommendation Use CLARK Specification MS 276A CLARK Part number 2776236 Drive C40 Single 8 25 15 14PR 820kpa 119...

Page 133: ...19493 2641 5822 DEUTZ 10062 22187 6062 13364 8892 19603 2675 5897 C45 KUBOTA 11032 24321 6532 14400 9784 21570 2807 6188 DEUTZ 11108 24489 6608 14568 9844 21702 2840 6261 C50s KUBOTA 12129 26739 7129...

Page 134: ...l Old type 3WG 94EC Transmission C60 80 Diesel New type C60 6000kg 600mm load center 13200lbs 24in C70 7000kg 600mm load center 15400lbs 24in C75 7500kg 600mm load center 16500lbs 24in C80 8000kg 600m...

Page 135: ...ities fluid volumes liters quarts gallons kilogram pound Speed 3 Forward 3 Reverse Overall Ratios 1st 5 02 1 2nd 2 56 1 3rd 1 00 1 Convertor Stall Ratio 2 1 Drive C60 75 Dual 8 25 15 14PR 820kpa 119ps...

Page 136: ...6239 Hydraulic Oil with anti wear additives or equivalent only Truck Weights with standard upright C60 75 3000mm C80 2800mm MFH Gross Vehicle Weight kg lbs Empty Vehicle Weight kg lbs Loaded Drive Axl...

Page 137: ...uck Yanmar in accordance with API classification CD or higher SAE 10W 30 in accordance with ACEA classification E 3 E 4 E5 SAE 10W 30 ISUZU in accordance with API classification CJ 4 and ACEA E6 E9 JA...

Page 138: ...g oil between oil changes it is preferable to use the same brand as various oils may be incompatible Refer to the Maintenance and Lubrication Section for recommended oil change intervals IMPORTANT Do...

Page 139: ...ontrol Lever 3 16 Direction Control Braking and Inching 7 20 Disassembling the split rim wheel 7 18 Do s and Don ts 1 3 Drop Offs 2 5 E Emergency open 3 18 Engine 8 2 Engine Accessories 7 22 Engine Ai...

Page 140: ...ment Criteriai 7 29 M Major Component Locations 7 9 N Neutral Start Switch 7 18 No Riders 1 5 Normal Operation 7 10 O Operating Safely 4 7 Operator Compartment 3 3 Operator Daily Inspection vii Operat...

Page 141: ...e Axle 8 4 Tilt Control Lever 3 17 Tip Over 1 13 Traction Disable Fuction 3 16 Transaxle Fluid Check 7 26 Transmission Flued Recommendation 8 5 Travel 1 10 Traveling with a Load 4 12 Truck Chassis Ins...

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Page 144: ...700 Enterprise Drive Lexington KY 40510 Printed in Korea Mar 2016 Additional copies of this manual may be purchased from YOUR AUTHORIZED CLARK DEALER...