Clark ECX 20, Operator'S Manual

Page 1: ...o not remove this manual from the truck ELECTRIC RIDER LIFT TRUCKS Part No 8131797 Eng Book No OM 1040 Rev 1 3 Jan 2017 ECX 20 25 30 32 TMX 12 15s 15 17 20 25 GEX 16 18 20s 20 25 30s 30 32 GTX 16 18 2...

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Page 5: ...tandards in safety Remember before you start operating this lift truck be sure you understand all driving procedures It is your responsibility and it is important to you and your family to operate you...

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Page 9: ...can be scheduled to meet your particular application and lift truck usage The procedures for a periodic planned maintenance program that covers inspections operational checks cleaning lubrication and...

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Page 15: ...th yourjob Dowatch forpedestrians Don t blocksafetyoremergency equipment Dowearsafetyequipment when required Don t smoke in NOSMOKING areas orwhen refueling XXX If forklift truckistobe operated outdoo...

Page 16: ...1 4 Seat Belts Seat Belts ALWAYS BUCKLE UP Seat belts can reduce injuries...

Page 17: ...Section 1 General Safety Rules No Riders 1 5 No Riders...

Page 18: ...rsonas en la zona de trabajo aun si el montacargas tiene luces de advertencia o alarmas Las dem s personas pueden no estar atentas a lo que hace Watch where you are going Look in the direction of trav...

Page 19: ...Section 1 General Safety Rules Operator Protection 1 7 Operator Protection Keep under the overhead guard Always keep your body within the confines of the truck...

Page 20: ...1 8 Fork Safety Fork Safety Neverallow anyone to walkunderraised forks There isspecial equipment toraise people foroverhead work DONOTUSE LIFTTRUCKS 2372604 DANGER...

Page 21: ...les Pinch Points 1 9 Pinch Points Keep hands feet and legs out of the upright WARNING Don t use the upright as a ladder CAUTION Never try to repair the upright carriage chain or attachment yourself Al...

Page 22: ...tion When handling bulky loads that restrict your vision operate your truck in reverse to improve visibility Be sure to pivot in the seat to give maximum visibility Unstable loads are a hazard to you...

Page 23: ...ction 1 General Safety Rules Grades Ramps Slopes and lnclines 1 11 Grades Ramps Slopes and lnclines WARNING Never turn on a grade either loaded or unloaded Unloaded Forks Downgrade Loaded Forks Upgrad...

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Page 26: ...1 4 1 1 0 DO NOT JUMP 6 1 2 3 0 4 3 4 2 1...

Page 27: ...Rules Parking 1 15 Parking Never park on a grade Always come to a complete stop before leaving truck Be sure travel control is in NEUTRAL Lower forks fully to floor and tilt forward Set parking brake...

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Page 36: ...G Do not move or store materials on damaged pallets or skids Items can fall through them causing severe injury or death Be sure the pallet or skid you are using is in good condition and does not have...

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Page 40: ...r Pull the lever toward the the operator to apply the parking brake The lever should snap lock easily into applied position when correctly adjusted Push the lever forward away from the operator to rel...

Page 41: ...ovide manual steering if the hydraulic pump stops Horn Button The horn button is located in the center hub of the steering handwheel Service Brake Your truck has a manual service brake system with a s...

Page 42: ...en the lift control lever is pushed forward the fork carriage is lowered When the lift control lever is pulled back the fork carriage is raised You can also lower the fork carriage even if the key swi...

Page 43: ...d lifting height data Shows the maximum load capacity of this truck with relation to load centers and fork heights see diagram on plate Personal injury and damage to the truck can occur if these capac...

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Page 45: ...tween moving parts of the upright Keep Away from Forks Decal This safety decal is placed on the upright to warn of the danger of injury from forks when they are in the raised position Do not ride on o...

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Page 47: ...Section 4 Operator Compartment and Controls Contents 4 1 Operator Compartment and Controls Contents ECX Operator Compartment 4 2 TMX Operator Compartment 4 3 GEX GTX Operator Compartment 4 4...

Page 48: ...6 3 4 13 8 7 1 Steering Handwheel 2 Horn Button 3 Directional Control Lever 4 Pylon Release Lever 5 Brake Pedal 6 Seat 7 Key Switch 8 Parking Brake Pedal 9 Lift Control Lever 10 Tilt Control Lever 11...

Page 49: ...erator Compartment 12 7 10 5 11 1 3 8 4 2 9 6 1 Steering Handwheel 2 Horn Button 3 Directional Control Lever 4 Pylon Release Lever 5 Brake Pedal 6 Seat 7 Key Switch 8 Parking Brake Lever 9 Lift Contro...

Page 50: ...Control Lever 4 Pylon Release Lever 5 Brake Pedal 6 Seat 7 Key Switch 8 Parking Brake Lever 9 Lift Control Lever 10 Tilt Control Lever 11 Accelerator 12 Standard Display Command System 13 Armrest for...

Page 51: ...al feedback of the status of the truck and it s system components 1 Pump controller Motor overheat warn ing indicator lamp 2 Drive controller Motor overheat warning indi cator lamp 3 Seat Belt Alert 4...

Page 52: ...d it s system components 1 Park Brake 2 Seat Belt Alert 3 Drive controller Motor overheat warning indi cator lamp 4 Pump controller Motor overheat warn ing indicator lamp 5 Planned Maintenance 6 Batte...

Page 53: ...s system components 1 Battery indicator 2 Slow speed indicator Turtle mark 3 Date and time display 4 Hour meter and speed display 5 Massage area and truck direction indicator 6 Parking brake LED 7 Sea...

Page 54: ...4 seconds and display will return to normal operation The truck shall be inoperative while this symbol is displayed Call Service Hour Meter TMX This symbol identifies the number displayed on numeric...

Page 55: ...ted value If this lamp turns on drive motor output is reduce in half Drive motor warning code 65 Drive controller warning code 61 Master 140 Slave Travel direction ICON GEX GTX It is display on the sc...

Page 56: ...TX The traveling speed of truck is limited to set speed The upper mark is slow speed operating icon and the figure shows the limited max speed In upper example the limited max speed is 2MPH Traveling...

Page 57: ...he speed press Enter Up arrow button to store it The speed can be set from 2 km h to 9km h with unit of 1km h Right arrow button Power selection button In normal operating condition it will select rel...

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Page 61: ...fully lowered to the floor or ground 3 You are familiar with how all the controls function and have read the Operator Manual 4 All controls are in neutral or other correct position 5 Truck has receive...

Page 62: ...Buckling Up Buckle up Be sure that you put on the seat belt Fasten seat belt by pushing the flat end into the buckle until you hear a click Connect and adjust the seat belt strap to a snug comfortable...

Page 63: ...nstructed in the handling of the lifting device and attachments Observe the maximum lift height ATTENTION Do not put your hands or any other part of the body into the lift mast or the space between th...

Page 64: ...con trol lever is fitted for its operation NOTICE For each attachment affix a load capacity label for the truck with attachment to the battery cover and affix a symbol label at the rear of the approp...

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Page 66: ...and Normal condition If many error conditions are simultaneously occurred the priority 2 Errors will be displayed The priority means Error number Travel direction icon GEX GTX It displays the traveli...

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Page 68: ...er conditions that may affect stability are ground and floor conditions grade speed loading dynamic and static forces and the judgment exercised by the operator Trucks equipped with attachments behave...

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Page 70: ...in front of an object Protect yourself and those around you Operate the truck only from the designated operator s position Stay within the confines of the lift truck profile dimensions Keep arms legs...

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Page 85: ...ompleted and turn it in to the person responsible for lift truck mainte nance Be sure any unusual noises or problems are investigated immediately Do not operate a lift truck that has a maintenance pro...

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Page 94: ...Check truck for obvious damage and leaks Check clean battery terminals Check electrolyte level Check capacity warning plates and decals Check condition of tires and wheels remove embedded objects Che...

Page 95: ...te level Check battery cables truck receptacle Perform battery load test Check drive motor Check lift motor Check steer motor Test ground TMX ECX GEX GTX Clean drive axle air vent Check drive axle flu...

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Page 103: ...lacement Criteria 1 NEW CHAIN LENGTH The distance from the first pin counted to the last pin counted in a span while the chains are lifting a small load 2 WORN CHAIN LENGTH The distance from the first...

Page 104: ...reduced and the fork must be replaced Inspect the forks for twists and bends Put a 2 thick metal block at least 4 wide by 24 long on the blade of the fork with the 4 surface against the blade Put a 2...

Page 105: ...e tire not from the side Use a long handled gauge to keep your body away from the side If tires are low do not operate and do not add air Check with a mechanic The tire may require removal and repair...

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Page 136: ...CLARK MATERIAL HANDLING COMPANY 700 Enterprise Drive Lexington Kentucky 40510 www clarkmhc com Printed Date Nov 2018 Additional copies of this manual may be purchased from YOUR AUTHORIZED CLARK DEALER...