Clarke 2090901, Operating & Maintenance Instructions

Page 1: ...Operating Maintenance Instructions 1216 Air Compressor Models CFP9HND Part Number 2090901 Air Compressor ...

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Page 3: ...ght kg 21 Guarenteed Sound Power Level 96 5dBLWA NOTE Specifications are correct at the time of going to print Clarke International reserves the right to change specifications at any time as it sees fit in the interests of safety or improvement in design Copyright Clarke International All rights reserved June 2002 3 WARNING DO NOT ATTEMPT TO ALTER ENGINE SPEED SETTINGS DOING SO WILL INVALIDATE YOU...

Page 4: ...r 12 months from purchase date Please keep your receipt as proof of purchase This guarantee is invalid if the product has been abused or tampered with in any way or not used for the purpose for which it is intended The reason for return must be clearly stated This guarantee does not affect your statutory rights Introduction 4 Guarantee 4 For your Own Safety 5 Important General Notes 6 General Layo...

Page 5: ...tsprayand orfumes Eardefenders will prevent hearing damage caused by load noise consult paint manufacturers instructions for safety and usage before spraying ensure that the air supply is turned off at the machine outlet and all pressurised air from the machine and other equipment attached to it is expelled BEFORE disconnecting air hoses or other equipment make sure that children and animals are k...

Page 6: ...efore attempting to start the engine IMPORTANT General Notes NEVER allow anyone not fully familiar with compressors to use this equipment DO NOT alter the engine settings these settings are set at the factory Should they need recalibration consult your Clarke dealer Exhaust Gas Precautions WARNING Exhaust fumes can be fatal ALWAYS ensure there is adequate ventilation when using the compressor posi...

Page 7: ...Fig 1 7 CFP9ND GENERAL LAYOUT ...

Page 8: ...leaded petrol according to the instructions within the engine manual Ensure the fuel tap is set to the required position Ensure The fuel hose and connectors are intact in perfectly servicable condition and there is no leakage Note Always use a funnel to fill the fuel tank so as to avoid accidental spillage of fuel If fuel is spilled it must be removed from the unit and surrounding area before atte...

Page 9: ...n the pressure reaches 100psi which is the MAX operating pressure 4 With the engine running turn the pressure regulator so that your desired pressure is registered on the gauge and proceed to use the air tool in accordance with the manufacturers instructions When starting subsequently start the machine as follows 1 At the begining of the day open the drain cocks see Fig 1 and allow any condensate ...

Page 10: ... air line then disconnect airline and tool DO NOT under any circumstances attempt to remove the air tool or disconnect the air hose until you are satisfied that the pressure has been relieved 3 Finally close the drain cock Take care not to touch the engine or pump as they remain hot for some time after use 10 REPLACEMENT OILS Replacement oils are available from your Clarke dealer as follows 1 litr...

Page 11: ...ins 11 In addition to the above check the engine manual for service schedule Repairs should only be carried out by a qualified engineer If problems occur contact your Clarke dealer 6 MONTHLY Renew pump lubricating oil and Make sure the cylider head bolts are tight see below Drain pump by removing the drain screw Arrowed in Fig 3 Replace screw and top up until oil is level with the mark on the dips...

Page 12: ...M Engine difficult to start PROBABLE CAUSE Load Genie leaking compressor unit is on load during start Load Genie valve blocked possibly frozen up Compressor unit constantly on load Load Genie defective Load Genie set at a pressure higher than the safety valve s opening pressure Load Genie leaking Compressor constantly on load and cannot attain the working pressure required Suction filter blocked L...

Page 13: ... gasket machine not stopping Dirt on cooling fins or suction filter Unit working at too high a pressure Contact Clarke Service Department Clean or that out non return valve Connect to a supplementary compressor or install a larger model See that sufficient air is supplied to flywheel or fan of compressor and that hot air is properly vented Fill with oil see Page 10 Tighten bolts Tighten flywheel M...

Page 14: ... blocked Sump over full Leaks around crank case Working temperature of compressor too high because of insufficient cooling Cylinder worn Check oil level 2 or 3 minutes after stopping Contact Clarke Service Department Increase ventilation to air compressor Reduce oil to correct level Compressor over dimensioned Intake air filter blocked Condensation in oil pump Consult your local dealer Obtain bett...

Page 15: ...PUMP PARTS 15 ...

Page 16: ... FN216022002 17 Piston FN116022004 18 Gudgeon Pin FN116022040 19 Circlip FN015001000 20 Piston Complete FN416022004 21 Con Rod FN116091021 22 Dipstick FN012035000 23 Washer FN010072000 24 Screw M6x10 FN014013024 25 End Casing FN016032014 26 Screw FN014006083 27 Gasket FN116001025 28 Screw FN014022001 29 Eccentric FN116060005 30 Key FN116060006 31 Crankshaft FN116060001 32 Bearing FN033058000 33 Se...

Page 17: ...70005 2 Engine Honda 5HP Contact Spares Department 4 Drain Cock 2000221 5 Bottom Entry Gauge 2000171 6 Safety Valve 2000192 7 Manifold 4 way FN011276000 8 Rubber Foot FN116011006 9 Regulator Assy FN347026000 10 Back Entry Gauge N A 11 1 2 Load Genie N A 12 15mm Wheel N A 13 Wheel Retaining Clip N A 14 Rubber Foot N A 15 Mini Filter Regulator N A 16 Manifold 3 way N A ...

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