Clarke 2092500 Operation & Maintenance Instructions Manual Download | Manualshive

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Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

PUMP PARTS LIST

NO

DESCRIPTION

PART NO

NO

DESCRIPTION

PART NO

1

HEX SCREW

HS2065Z01

27

CYLINDER GASKET

HS2065Z27

2

SPRING WASHER

HS2065Z02

28

CYLINDER

HS2065Z28

3

FRONT COVER

HS2065Z03

29

VALVE PLATE GASKET

HS2065Z29

4

FRONT COVER
GASKET

HS2065Z04

30

VALVE PLATE

HS2065Z30

5

BALL BEARING

HS2065Z05

31

ALUMINUM GASKET

HS2065Z31

6

OIL SIGHTGLASS

HS2065Z06

32

VALVE REED

HS2065Z32

7

OIL SIGHTGLASS
SEAL

HS2065Z07

33

VALVE PLATE

HS2065Z33

8

BREATHER
(M16*1.5)

HS2065Z08

34

HEAD COVER GASKET

HS2065Z34

9

CRANKCASE

HS2065Z09

35

AIR FILTER

HS2065Z35

10

BASEPLATE SEAL

HS2065Z10

36

HEX SCREW

HS2065Z36

11

BASEPLATE

HS2065Z11

37

HEX SCREW

HS2065Z37

12

SPRING WASHER

HS2065Z12

38

SPRING WASHER

HS2065Z38

13

HEX SCREW

HS2065Z13

39

HEAD COVER

HS2065Z39

14

OIL PLUG (G1/8")

HS2065Z14

40

AFTERCOOLER GASKET

HS2065Z40

15

CRANKSHAFT

HS2065Z15

41

AFTERCOOLER

HS2065Z41

16

BALL BEARING

HS2065Z16

42

SPRING WASHER

HS2065Z42

17

BEARING SEAT
GASKET

HS2065Z17

43

HEX SCREW

HS2065Z43

18

OIL SEAL

HS2065Z18

44

CONNECTOR

HS2065Z44

19

BEARING SEAT

HS2065Z19

45

CONNECTOR NUT

HS2065Z45

20

SPRING WASHER

HS2065Z20

46

PISTON PIN

HS2065Z46

21

HEX SCREW

HS2065Z21

47

COMPRESSOR RING

HS2065Z47

22

FLYWHEEL

HS2065Z22

48

OIL RING

HS2065Z48

23

FLYWHEEL FLAT
WASHER

HS2065Z23

49

PIN CLIP

HS2065Z49

24

FLYWHEEL SCREW

HS2065Z24

50

PISTON

HS2065Z50

25

HEX SCREW

HS2065Z25

51

CONNECTING ROD

HS2065Z51

26

SPRING WASHER

HS2065Z26

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Summary of Contents for 2092500

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS LS1019 ISS 2 ORIGINAL INSTRUCTIONS 150L ENGINE DRIVEN AIR COMPRESSOR MODEL NO XP15 PART NO 2092500 ...

Page 2: ...ich will be required as proof of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not used for the purpose for which it was intended Faulty goods should be returned to their place of purchase no product can be returned to us without prior permission This guarantee does not effect your statutory rights RESIDUAL RISK Although this manual c...

Page 3: ...improvement in design Clarke International reserves the right to change specifications at any time Part Number 2092500 Engine Type Honda GP200H Pump Type NH3AP Air Receiver Size 150 l Maximum Outpur Pressure 100 psi Air Displacement CFM 15 Outlet Connections 1 2 Dimensions mm L X W X H 1330 x 420 x 850 Weight kg 88 WARNING DO NOT ATTEMPT TO ALTER ENGINE SPEED SETTINGS DOING SO WILL INVALIDATE YOUR...

Page 4: ...ed by load noise Consult paint manufacturers instructions for safety and usage before spraying Ensure that the air supply is turned off at the machine outlet and all pressurised air from the machine and other equipment attached to it is expelled BEFORE disconnecting air hoses or other equipment Make sure that children and animals are kept well away from the compressor and any equipment attached to...

Page 5: ...ur compressor with any guards removed FIRE PREVENTION ALWAYS Switch the engine OFF when refuelling Refuel away from any source of heat Refuel in a well ventilated area DO NOT Overfill the tank fill to the level specified Smoke whilst refuelling and avoid smoking or using a naked flame near the compressor Start the engine if there is spilled fuel Any spillage must be wiped clean and the compressor ...

Page 6: ...m or Service clarkeinternational com GENERAL NOTES NEVER allow anyone not fully familiar with compressors to use this equipment DO NOT alter the engine settings these settings are set at the factory Should they need re calibration consult your Clarke dealer OVERVIEW ...

Page 7: ...s within the engine manual Ensure the fuel tap is set to the required position Ensure The fuel hose and connectors are intact in perfectly serviceable condition and there is no leakage NOTE Always use a funnel to fill the fuel tank so as to avoid accidental spillage of fuel If fuel is spilled it must be removed from the unit and surrounding area before attempting to start the engine E RECEIVER Dra...

Page 8: ...our air tool to the air hose Make sure that the air outlet tap is closed 5 Start the engine in accordance with the instructions contained in the engine service manual If this is the first time you are using the compressor allow it to run for 10 minutes 6 Close the bleed valve fully Pressure will build up in the receiver and eventually the air governor will operate so that the engine runs off load ...

Page 9: ...e air tool trigger or operating lever etc to ensure there is no pressure in the air line then disconnect airline and tool 3 Finally close the drain cock very slowly to release pressure in the tank 4 Take care not to touch the engine or pump as they remain hot for some time after use WARNING DO NOT UNDER ANY CIRCUMSTANCES ATTEMPT TO REMOVE THE AIR TOOL OR DISCONNECT THE AIR HOSE UNTIL YOU ARE SATIS...

Page 10: ... element If badly contaminated replace Remove any loose contaminants if any then replace 2 Clean the engine cooling fins 6 MONTHLY 1 Renew pump lubricating oil 2 Drain pump by removing the drain screw 3 Replace screw and top up the oil to the level on the sightglass Use SAE40 oil available from your Clarke dealer as follows Compressor oil 1 litre Part No 3050810 Compressor oil 5 litre Part No 3050...

Page 11: ... during start Stop engine and empty air receiver Clean or replace Load Genie Load Genie valve blocked possibly frozen up Thaw Load Genie out Unit must be installed in frost free place Compressor unit constantly on load Load Genie defective Have Load Genie serviced or replaced Load Genie set at a pressure higher than the safety valve s opening pressure Contact Clarke Service Department Load Genie l...

Page 12: ...on to air consumption Use a larger capacity compressor Compressor worn Have compressor overhauled or replace it Compressor becomes too hot Insufficient ventilation See that sufficient air is supplied to flywheel or fan of compressor and that hot air is properly vented Oil level too low check 2 or 3 minutes after stopping Fill with oil Fault in valves machine not stopping Contact Clarke Service Dep...

Page 13: ...ter stopping Leaks around crank case Contact Clarke Service Department Working temperature of compressor too high because of insufficient cooling Increase ventilation to air compressor Cylinder worn Contact Clarke Service Department Intake air filter blocked Clean or replace Oil in the air delivered Sump over full Reduce oil to correct level Cylinder worn Contact Clarke Service Department Intake a...

Page 14: ...14 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com PUMP EXPLODED DIAGRAM ...

Page 15: ...5 10 BASEPLATE SEAL HS2065Z10 36 HEX SCREW HS2065Z36 11 BASEPLATE HS2065Z11 37 HEX SCREW HS2065Z37 12 SPRING WASHER HS2065Z12 38 SPRING WASHER HS2065Z38 13 HEX SCREW HS2065Z13 39 HEAD COVER HS2065Z39 14 OIL PLUG G1 8 HS2065Z14 40 AFTERCOOLER GASKET HS2065Z40 15 CRANKSHAFT HS2065Z15 41 AFTERCOOLER HS2065Z41 16 BALL BEARING HS2065Z16 42 SPRING WASHER HS2065Z42 17 BEARING SEAT GASKET HS2065Z17 43 HEX...

Page 16: ......

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