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Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

TROUBLESHOOTING

CAUTION: DO NOT TRY TO REPAIR OR ADJUSTMENT IF YOU ARE 
UNCERTAIN. IF YOU HAVE ANY QUERIES, CONTACT YOUR CLARKE 
DEALER.

PROBLEM

PROBABLE CAUSE

REMEDY

The compressor 
has stopped and 
does not start.

Bad electrical connections.

1.

Check electrical connections.

2.

Clean and tighten if necessary. 

Overload cutout switch has 
tripped.

1.

Switch off and wait approx 5 
minutes.

2.

Press the reset button and 
switch on again.

Motor windings burnt out.

1.

Contact your Clarke dealer for 
a replacement motor.

The compressor 
does not reach 
the set pressure 
and overheats 
easily.

Compressor head gasket 
blown or valve broken.

1.

Return the machine to your 
nearest service agent.

Compressor does 
not start.

The reservoir has already fully 
pressurised.

1.

Open drain valve to expel air. 
Compressor should start again 
when pressure reduces.

Air leaking from 
the non-return 
valve when the 
compressor is not 
running.

Faulty non-return valve.

1.

Drain receiver completely of 
air. 

2.

Remove the valve end plug, 

3.

Carefully clean the valve seat 
and the gasket

4.

Reassemble.

Air pressure from 
the regulator will 
not adjust.

The diaphragm within the 
regulator body is broken. 

1.

Replace regulator

The compressor is 
very noisy and 
makes a metallic 
knocking sound.

Compressor damaged and 
needs overhaul.

1.

Return the machine to your 
nearest service agent.

Summary of Contents for 2245250

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS LS0114 150L BELT DRIVEN AIR COMPRESSOR MODEL NO BOXER 14 150P PART NO 2245250 ...

Page 2: ...arantee is invalid if the product is found to have been abused or tampered with in any way or not used for the purpose for which it was intended Faulty goods should be returned to their place of purchase no product can be returned to us without prior permission This guarantee does not effect your statutory rights ENVIRONMENTAL RECYCLING POLICY Through purchase of this product the customer is takin...

Page 3: ...ator to the recommended setting for the tool 10 When spraying flammable materials e g cellulose paint ensure that there is sufficient airflow and keep clear of any source of ignition 11 Before spraying any material always consult paint manufacturers instructions for safety and usage 12 Protect yourself Goggles will protect your eyes from flying particles Face masks will protect you against paint s...

Page 4: ...damp environment Risk of accidental start up The compressor could start automatically in the event of a power cut and subsequent reset Do not carry the compressor while it is connected to the power source or when the tank is filled with compressed air This compressor contains surfaces which may reach a high temperature during operation Never operate with the motor housing removed Wear safety goggl...

Page 5: ... motor starting If using a circuit breaker ensure it is motor rated and of sufficient size to allow for motor starting Compressors should be connected to mains electricity supply via an earth leakage protection device RCD WARNING READ THESE ELECTRICAL SAFETY INSTRUCTIONS THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS SUPPLY SUGGESTED FUSE RATINGS MOTOR SIZE SINGLE PHASE MOTOR D O L THREE PH...

Page 6: ...ssor is on level ground Make sure that the supply voltage matches the voltage shown on the data label CHECK THE OIL LEVEL 1 Remove the dipstick from the oil reservoir 2 Ensure the oil level is between the min and max marks on the dipstick Only use SAE30 compressor oil available from your Clarke dealer Part No 3050801 Take care not to exceed the maximum mark CAUTION TO PREVENT INJURY GET ASSISTANCE...

Page 7: ...ove it Always use the handle Do not lift by or put strain on valves or hoses ATTACHING AIR TOOLS 1 Attach the air hose to one of the outlet valves 2 Attach the air tool to the other end of the air hose 3 Turn the outlet valve handles to the on position NOTE The outlet valve is shown without the air hose fitted for clarity NOTE Remember to turn off any outlet valve that you are not using WARNING BE...

Page 8: ...he reservoir decreases CHECK THE SAFETY VALVE To make sure that the safety valve works correctly 1 Pull on the ring attached Air will be released when you pull on the ring and stop when released 2 If the valve does not operate in this way do not use the compressor The compressor must be repaired by a qualified service agent SET THE OUTLET PRESSURE 1 Use the pressure regulator to set the outlet pre...

Page 9: ...se the air hose 4 Disconnect the tool from the hose TURNING THE COMPRESSOR OFF 1 Follow steps 1 3 in Removing Tools From The Air Hose above 2 Disconnect the compressor from the power supply 3 Slowly open the outlet valve to depressurise the reservoir You will hear a hissing sound as the reservoir depressurises 4 Do not leave the compressor unattended if the reservoir is pressurised WARNING ALWAYS ...

Page 10: ...n valve when the reservoir has fully drained RESET BUTTON This compressor has a thermal overload device If the motor gets too hot the thermal overload device cuts the power which prevents damage to the motor If the thermal overload device operates let the motor cool down for 5 minutes and push the reset button If you start the compressor and the overload cutout operates again stop the compressor a...

Page 11: ... FILTER MONTHLY The air filter must be examined monthly more often in dusty conditions 1 Remove the securing bolt and pull the filter from the compressor 2 Unclip the front and rear of the filter and pull out the filter element 3 Clean the filter using a soft brush If necessary the filter can be carefully cleaned in warm soapy water Rinse and let the filter dry completely before refitting If the f...

Page 12: ...s of operation or every 6 months To empty the oil from the machine remove the oil drain plug from the crankcase CHECK THE NON RETURN VALVE EVERY 6 MONTHS If the reservoir pressure decreases for no apparent reason it is possible that the non return valve is leaking To check this 1 Make sure that the reservoir is not under pressure and the compressor is switched OFF 2 Examine the non return valve an...

Page 13: ...drive belt over the small wheel 4 Position part of the drive belt over the large belt wheel as shown 5 Rotate the large belt wheel by hand in a clockwise direction whilst guiding the belt on to it Take care to avoid trapping your fingers between the wheel and belt 6 Replace the cage and secure before use NOTE Never use the compressor with the guard removed WARNING MAKE SURE THAT THE COMPRESSOR IS ...

Page 14: ... contained herein are correct at the time of going to print We reserve the right to change specifications at any time without prior notice MODEL BOXER 14 150P Part Number 2245250 Max Pressure 10 Bar Voltage 400V AC 50Hz 3 Phase Air Displacement 14 CFM Receiver Capacity 150 L Dimensions L x W x H 1300 x 400 x 790 mm Guaranteed Sound Power Level 94 dB A Weight 75 kg ...

Page 15: ...ompressor does not reach the set pressure and overheats easily Compressor head gasket blown or valve broken 1 Return the machine to your nearest service agent Compressor does not start The reservoir has already fully pressurised 1 Open drain valve to expel air Compressor should start again when pressure reduces Air leaking from the non return valve when the compressor is not running Faulty non ret...

Page 16: ...16 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com EXPLODED DIAGRAM ...

Page 17: ...g FN9170116 33 DipstickAssembly FN4105289 34 Gasket FN9163010 35 Screw FN4105231 36 Washer FN4105234 52 Cold Start Valve FN4101047 105 Non Return Valve FN9048052 106 Tap Ball Valve FN9047077 107 Drain Valve FN9053063 108 Pressure reducer FN9414364 109 Gauge 50 FN9052056 110 Safetyvalve FN4101065 112 Nipple FN4100629 127 Rilsan Pipe FN9270006 131 Press Switch FN9063147 132 Cord FN9065811 135 Motor ...

Page 18: ...18 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY ...

Page 19: ...19 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY ...

Page 20: ......

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