Clarke 2245316, Operation & Maintenance Instructions Manual

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC0122 rev 1 150L BELT DRIVEN AIR COMPRESSOR MODEL NO BOXER II 18 150 PART NO 2245316 ...

Page 2: ... guarantee is invalid if the product is found to have been abused or tampered with in any way or not used for the purpose for which it was intended Faulty goods should be returned to their place of purchase no product can be returned to us without prior permission This guarantee does not effect your statutory rights ENVIRONMENTAL RECYCLING POLICY Through purchase of this product the customer is ta...

Page 3: ...gulator to the recommended setting for the tool 10 When spraying flammable materials e g cellulose paint ensure that there is sufficient airflow and keep clear of any source of ignition 11 Before spraying any material always consult paint manufacturers instructions for safety and usage 12 Protect yourself Goggles will protect your eyes from flying particles Face masks will protect you against pain...

Page 4: ...a damp environment Risk of accidental start up The compressor could start automatically in the event of a power cut and subsequent reset DO NOT move the compressor while it is connected to the power source or when the tank is filled with compressed air This compressor contains surfaces which may reach a high temperature during operation NEVER operate with the motor housing removed Wear safety gogg...

Page 5: ...st be allowed around the machine 5 The power cable from the main supply must be large enough to carry the starting and running load of the electric motor This is particularly relevant if the compressor is some distance from the source of supply 6 Electrical installations should be completed by a qualified electrician ELECTRICAL CONNECTIONS Connect the three core mains cable to a suitable industria...

Page 6: ...minal marked N or coloured Black BEFORE USE Before connecting your compressor to the power supply check the following Set the ON OFF switch to the OFF position pushed down Make sure that the compressor is on level ground Make sure that the supply voltage matches the voltage shown on the data label CHECK THE OIL LEVEL 1 Ensure the oil level is filled up to the mark on the sightglass 2 If low top up...

Page 7: ...r hoses Avoid moving the machine if the tank is fully pressurised ATTACHING AIR TOOLS 1 Attach the air hose to the outlet valves 2 Attach the air tool to the other end of the air hose 3 Turn the outlet valve handle to the on position NOTE The outlet valve is shown without the air hose fitted for clarity NOTE To adjust the output pressure we recommend that a pressure regulator not supplied be fitte...

Page 8: ...will start up again when the pressure in the reservoir decreases CHECKING THE SAFETY VALVE To make sure that the safety valve works correctly 1 Unscrew and pull the knurled part of the safety valve Air will be released when you pull hard on the valve end and stop when released 2 If the valve does not operate in this way do not use the compressor The compressor must be repaired by a qualified servi...

Page 9: ... off position 3 Operate the tool to depressurise the air hose 4 Disconnect the tool from the hose TURNING THE COMPRESSOR OFF 1 Follow steps 1 3 in Removing Tools from the Air Hose above 2 Disconnect the compressor from the power supply 3 Slowly open the outlet valve to depressurise the reservoir You will hear a hissing sound as the reservoir depressurises 4 Do not leave the compressor unattended i...

Page 10: ...ly drained USING THE RESET BUTTON This compressor has a thermal overload device If the motor gets too hot the thermal overload device cuts the power which prevents damage to the motor If the thermal overload device operates let the motor cool down for 5 minutes and push the reset button If you start the compressor and the overload cutout operates again stop the compressor and disconnect from the p...

Page 11: ...ocal CLARKE dealer CLEANING THE AIR FILTER The air filter must be examined monthly or more often in dusty conditions 1 Remove the securing bolt with a 7 32 hex key and pull the filter from the engine 2 Remove the filter element and clean the filter using a soft brush If necessary the filter can be carefully cleaned in warm soapy water Rinse and let the filter dry completely before refitting If the...

Page 12: ...0 hours of operation or every 6 months To empty the oil from the machine remove the oil drain plug from the crankcase CHECKING THE NON RETURN VALVE If the reservoir pressure decreases for no apparent reason it is possible that the non return valve is leaking To check this 1 Make sure that the reservoir is not under pressure and the compressor is switched OFF 2 Examine the non return valve and repl...

Page 13: ... drive belt over the small pulley 4 Position part of the drive belt over the large pulley as shown 5 Rotate the large pulley by hand in a clockwise direction whilst guiding the belt on to it Take care to avoid trapping your fingers between the pulley and belt 6 Replace the cage and secure before use WARNING MAKE SURE THAT THE COMPRESSOR IS DISCONNECTED FROM THE ELECTRICAL SUPPLY BEFORE REPLACING T...

Page 14: ...t 1 Contact your CLARKE dealer for a replacement motor The compressor does not reach the set pressure and overheats easily Compressor head gasket blown or valve broken 1 Return the machine to your nearest CLARKE dealer Compressor does not start The reservoir has already fully pressurised 1 Open drain valve to expel air Compressor should start again when pressure reduces Air leaking from the non re...

Page 15: ...15 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com COMPONENT PARTS ...

Page 16: ... 7 Conrod 37 Feet set 8 Air Filter Assembly complete 38 Drive pulley 9 Air cooler 39 Drive Belt 10 End Cover 40 Outlet Tap 11 Bearing Retainer 41 Drain Valve 12 Flywheel 42 Upright Connector 13 Bearing 43 Connector 14 Oil Filler 44 Pressure Gauge 15 Oil seal 45 Oil Seal 16 O ring 46 Drain plug 17 Bolt 47 Sightglass 18 Washer 19 Piston Ring Set 20 Piston 21 Gudgeon pin 22 Circlip 23 Piston Kit 24 I...

Page 17: ...We reserve the right to change specifications at any time without prior notice MODEL BOXER 18 150 Part Number 2245316 Motor size 4HP Voltage 230 VAC 50Hz Air Displacement 504 8L min 18 cfm Max Pressure 10 Bar 145psi Receiver Capacity 150 L Ingress Protection IP20 Duty cycle S3 50 Oil requirements Compressor oil SAE30 Oil capacity 0 4L Dimensions L x W x H 1260 x 450 x 810 mm Guaranteed Sound Power...

Page 18: ...18 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY ...

Page 19: ...19 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY ...

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