Clarke 3110462 Operating & Maintenance Instructions Download

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Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

OVERVIEW

The CAT62 Punch and Flange tool is suitable for heavy bodyshop use.

It has an aluminium alloy body with steel punch and die and puts a 10mm
flange onto car panel thickness sheet for lap jointing and puts 5mm holes in
panels for MIG spot-welding.

NO DESCRIPTION

Punch opening

Air Cylinder

Clamp

Valve Body

Anvil

Air Inlet

Hydraulic Cylinder

Trigger

Summary of Contents for 3110462

Page 1: ...OPERATING MAINTENANCE INSTRUCTIONS GC0115 PUNCH FLANGE TOOL MODEL NO CAT62 PART NO 3110462 ...

Page 2: ...forward to your purchase giving you long and satisfactory service GUARANTEE This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase Please keep your receipt which will be required as proof of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not used for the purpose for which it was intend...

Page 3: ...mbustible gasses or any bottled gas as a source of power for the grease gun This product should only be used with a suitably rated compressed air supply 5 Do not connect the air supply hose with your finger on the trigger of the gun 6 Do not fit the tool to any stand or clamping device that may damage it 7 Do not exceed the maximum pressure for the tool of 90 psi 6 2 bar 8 Keep the air supply hose...

Page 4: ...oints Always keep your fingers away from the point of cutting 2 Ensure material is properly supported during cutting Use supports for long material Hold the material securely to prevent it tilting during the cut Use clamps or vices to hold the work piece whenever possible 3 Take care of sharp edges produced by the work 4 Do not use damaged punches When replacing cutting tool parts make sure they a...

Page 5: ...is suitable for heavy bodyshop use It has an aluminium alloy body with steel punch and die and puts a 10mm flange onto car panel thickness sheet for lap jointing and puts 5mm holes in panels for MIG spot welding NO DESCRIPTION NO DESCRIPTION 1 Punch opening 5 Air Cylinder 2 Clamp 6 Valve Body 3 Anvil 7 Air Inlet 4 Hydraulic Cylinder 8 Trigger ...

Page 6: ... to be increased The air hose must be rated at least 150 of the maximum operating pressure of the tool A typical air line layout is shown above If an automatic in line filter regulator is used it will keep the tool in good condition but should be regularly checked topped up with oil Clarke air line oil should be used and the lubricator adjusted to approx 2 drops per minute Never exceed the maximum...

Page 7: ... drops of oil through the tool before use It can be entered through the inlet connector or via the hose at the nearest connection to the air supply 3 Connect a suitable hose as shown 4 Connect the other end of the hose to the compressor 5 Turn on the air supply and check for air leaks Rectify any found before proceeding PTFE tape may be helpful for sealing threaded connections 6 Your air tool is n...

Page 8: ...the tool from the air supply clean and store in a safe dry childproof location NOTE It is recommended that a whip hose with a swivel not included be used to prevent twisting kinking and resultant wear to the air hose DISCONNECTING THE AIR SUPPLY Do not disconnect the air supply hose until the compressor has been shut down and the compressed air released 1 Refer to the compressor instruction manual...

Page 9: ...ith a soft headed hammer in order to unscrew it from the shaft of the hydraulic piston 31 If necessary the shaft may be locked by removing the oil plug 13 and inserting a suitable rod into a hole in the shaft 3 Fully unscrew the clamp 1 and anvil 9 assembly from the shaft 4 Separate the anvil 9 and the clamp 1 to replace the punch 6 and or die The die 3 is a push fit in the clamp 1 and can be tapp...

Page 10: ...r supply Clarke Air lne Oil part no 3050825 is available from your Clarke dealer Your Clarke air tool has been designed to give long and trouble free service If however having followed the instructions in this booklet carefully you encounter problems take the unit to your local Clarke dealer STORAGE If the tool is to be stored or is idle for longer than 24 hours run a few drops of Clarke air line ...

Page 11: ...Air line regulator in closed position 3 General airflow blocked by dirt 1 Examine inlet air filter for blockage Drip a few drops of air tool lubricat ing oil into air inlet 2 Adjust in line regulator to open position 3 Operate tool in short bursts Tool will not run Air flows freely from exhaust 1 Motor vanes stuck due to buildup of foreign material 1 Disconnect air supply and rotate tool assembly ...

Page 12: ...12 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com PARTS DIAGRAM ...

Page 13: ...ng 26 Spring 5 Cylinder 27 Air Valve 6 O Ring 28 Plug 7 Oil Plug 29 Spring 8 Back up Ring 30 Valve Cover 9 O Ring 31 O Ring 10 Air Inlet 32 Trigger 11 Spring 33 Pin 12 O Ring 34 Punch 13 Back up Ring 35 Spring Washer 14 O Ring 36 Cover 15 O Ring 37 Guide Sleeve 16 Piston 38 Punching Die 17 Spring 39 Anvil Bed 18 Cylinder 40 Punching Die Bed 19 Piston Rod 41 Packing 20 Washer 42 Screw 21 O Ring 43 ...

Page 14: ...nt However Clarke International reserve the right to change specifications at any time without prior notice Model Numbers CAT62 Part Numbers 3110462 Max crimping thickness 1 2 mm mild steel 2mm aluminium Hole size 3 16 4 8mm Maximum Operating Pressure 90 psi 6 2 bar Air Consumption 0 3 cfm nominal Air Inlet Size 1 4 BSP thread Vibration Levels 0 8m s2 Sound Power level 85 dB LWA Sound Pressure Lev...

Page 15: ...15 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY ...

Page 16: ......

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