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Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE Pipe Notcher. 

This Pipe Notcher cuts notches in pipe and tubing to make joints that fit 

together perfectly. It features a durable steel frame, is cable of 0 - 60

o

 angle 

cuts and works with any standard drill press or slow speed hand drill.

Before attempting to use this product, please read this manual thoroughly and 
follow the instructions carefully. In doing so you will ensure the safety of yourself 
and that of others around you, and you can look forward to your purchase 
giving you long and satisfactory service.

IMPORTANT

Please read all of the safety and operating instructions carefully before using 
this product. Please pay particular attention to all sections of these instructions 

that display warning symbols and notices. 

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12 
months from the date of purchase. Please keep your receipt which will be 
required as proof of purchase. 

This guarantee is invalid if the product is found to have been abused or 
tampered with in any way, or not used for the purpose for which it was 
intended.

Faulty goods should be returned to their place of purchase, no product can 
be returned to us without prior permission. 

This guarantee does not effect your statutory rights.

WARNING: THIS SYMBOL IS USED THROUGHOUT THE INSTRUCTIONS 
WHENEVER THERE IS A HAZARD OR RISK OF PERSONAL INJURY. ENSURE 
THAT THESE WARNINGS ARE READ AND UNDERSTOOD AT ALL TIMES.

Summary of Contents for 6500101

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS DL03 22 Iss 1 PIPE NOTCHER MODEL NO CPTN1 PART NO 6500101 ...

Page 2: ... read all of the safety and operating instructions carefully before using this product Please pay particular attention to all sections of these instructions that display warning symbols and notices GUARANTEE This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase Please keep your receipt which will be required as proof of purchase This guarantee is...

Page 3: ... that lighting is placed so that you will not be working in your own shadow 9 DO NOT use power tools in the presence of flammable liquids or gasses 10 Stay alert watch what you are doing use common sense and DO NOT operate the machine tool when you are tired 11 ALWAYS remove any adjusting keys or wrenches before starting Form the habit of checking to ensure that keys wrenches and tools are removed...

Page 4: ...LWAYS refer to the operating and safety instructions provided with your drill or drill press SAFETY SYMBOLS The following symbols are shown on the product or it s packaging SPECIFICATION Read instruction manual before use Wear eye protection Do not wear gloves Wear Ear Protection see drill drill press manual for relevant information Wear a mask Dimensions L x W x H 290mm x 160mm x 410mm Weight 5 k...

Page 5: ...PARTS INVENTORY 1 Clamp Assembly 9 Flat Washer 8mm 2 5 8 Hole Saw Adapter 10 Body 3 Bushing 11 Adjustable Angle Joint Plate 4 Spindle Support 12 External Retaining Ring 5 0 60o Angle Indicator 13 Spindle 6 Hex Nut M10 14 Hex Bolt M10 7 Flat Washer 10mm 15 Spindle Lock Pin 8 Hex Bolt M8 16 Clamp T Handle ...

Page 6: ...e lock pin out to release the spindle 2 Remove the 5 8 adapter from the spindle 3 Rotate the spindle and re insert the spindle thread end first 4 Align the hole in the side of the spindle with the hole in the spindle support and insert the pin INSTALLING THE HOLE SAW AND WORKPIECE The hole saw attaches to the notcher by threading it onto the end of the spindle ITEMS NEEDED 1 x 13mm Open End Spanne...

Page 7: ...he hole saw if using a 5 8 hole saw NOTE For cutting steel pipe and tubing it is recommended to use a bi metal hole saw These can operate at up to 500rpm for most diameters and should be operated at higher speeds for thin wall tubing 4 Place workpiece into the clamp of the notcher as shown and tighten the clamp until the workpiece is secured 5 Loosen the 2 adjusting angle hex bolts as shown adjust...

Page 8: ...ble ITEMS NEEDED 1 x 13mm 2 x 17mm Open End Spanners or Socket Wrenches 1 x Hole Saw with 1 2 or 5 8 Thread Drill Press with 14 Gap Between Chuck and Table Base Fastening Hardware As Needed Cutting Fluid As Needed 1 Install hole saw and workpiece as described on pages 7 8 2 Loosen both hex bolts on the angle joint plate then swivel the plate until square to the frame then tighten the hex bolts 3 P...

Page 9: ...e to the table with bolts strap clamps or C clamps 8 Remove the spindle lock pin then rotate the drill chuck by hand to test how easily the assembly turns NOTE If assembly turns with minimal effort proceed to step 10 NOTE If assembly does not turn with minimal effort proceed to step 9 9 Loosen the 2 hex bolts securing the notcher base to the frame rotate spindle then tighten hex bolts then repeat ...

Page 10: ... OPERATION ITEMS NEEDED 1 x 13mm 2 x 17mm Open End Spanners or Socket Wrenches 1 x Hole Saw with 1 2 or 5 8 Thread Workbench Mounting Hardware Not Supplied As Needed Hand Drill Cutting Fluid As Needed 1 Install hole saw and workpiece as described on pages 7 8 2 Mount notcher to workbench using mounting hardware not included 3 Loosen both hex bolts as shown swivel base to desired drilling angle and...

Page 11: ...turns NOTE If assembly turns with minimal effort proceed to step 6 NOTE If assembly does not turn with minimal effort adjust the angle of the drill until it does then proceed to step 6 NOTE Failure to align the spindle flats properly with the chuck jaws may result in the spindle coming loose and damaging the notcher and drill chuck 6 With the lock pin removed apply cutting fluid turn drill On and ...

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