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Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

GENERAL SAFETY RULES

GENERAL SAFETY IN THE WORKPLACE

1. Read this manual carefully. Learn the tools applications and limitations, as 

well as the specific potential hazards associated to it.

2.

ALWAYS 

keep work area clean & tidy. Cluttered work areas and benches 

invite accidents.

3.

ALWAYS

 use a clamp or make sure the notcher is bolted to a table/

workbench to hold the work. It should 

NEVER

 be held with bare hands.

4.

NEVER 

over-reach. Keep proper footing and balance at all times.

5.

NEVER 

store equipment in a wet/damp environment or expose to rain.

6. Keep other persons away. 

DO NOT

 let persons, especially children, not 

involved in the work, touch the tool and keep them away from the work 
area.

7.

NEVER

 operate a machine/tool when under the influence of alcohol, drugs 

or medication.

8.

ALWAYS

 ensure the workplace is well lit. Ensure that lighting is placed so that 

you will not be working in your own shadow.

9.

DO NOT

 use power tools in the presence of flammable liquids or gasses.

10. Stay alert, watch what you are doing, use common sense and 

DO NOT

 

operate the machine/tool when you are tired.

11.

ALWAYS

 remove any adjusting keys or wrenches before starting. Form the 

habit of checking to ensure that keys, wrenches and tools are removed 
from the machine.

12.

DO NOT

 force the machine and use the correct power tool. It will do the 

job better and safer, at the rate for which it was intended.

13. Before further use of the tool, it should be carefully checked to determine 

that it will operate properly and perform its intended function. Check for 
alignment of moving parts, binding of moving parts, breakage of parts, 
mounting or other condition that may affect its operation.

WARNING: WHEN USING ELECTRIC TOOLS, BASIC SAFETY 
PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK 
OF FIRE, ELECTRIC SHOCK AND PERSONAL INJURY INCLUDING THE 
FOLLOWING. READ ALL THESE INSTRUCTIONS BEFORE ATTEMPTING TO 
OPERATE THIS PRODUCT AND SAVE THESE INSTRUCTIONS FOR FUTURE 
REFERENCE.

Summary of Contents for 6500101

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS DL03 22 Iss 1 PIPE NOTCHER MODEL NO CPTN1 PART NO 6500101 ...

Page 2: ... read all of the safety and operating instructions carefully before using this product Please pay particular attention to all sections of these instructions that display warning symbols and notices GUARANTEE This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase Please keep your receipt which will be required as proof of purchase This guarantee is...

Page 3: ... that lighting is placed so that you will not be working in your own shadow 9 DO NOT use power tools in the presence of flammable liquids or gasses 10 Stay alert watch what you are doing use common sense and DO NOT operate the machine tool when you are tired 11 ALWAYS remove any adjusting keys or wrenches before starting Form the habit of checking to ensure that keys wrenches and tools are removed...

Page 4: ...LWAYS refer to the operating and safety instructions provided with your drill or drill press SAFETY SYMBOLS The following symbols are shown on the product or it s packaging SPECIFICATION Read instruction manual before use Wear eye protection Do not wear gloves Wear Ear Protection see drill drill press manual for relevant information Wear a mask Dimensions L x W x H 290mm x 160mm x 410mm Weight 5 k...

Page 5: ...PARTS INVENTORY 1 Clamp Assembly 9 Flat Washer 8mm 2 5 8 Hole Saw Adapter 10 Body 3 Bushing 11 Adjustable Angle Joint Plate 4 Spindle Support 12 External Retaining Ring 5 0 60o Angle Indicator 13 Spindle 6 Hex Nut M10 14 Hex Bolt M10 7 Flat Washer 10mm 15 Spindle Lock Pin 8 Hex Bolt M8 16 Clamp T Handle ...

Page 6: ...e lock pin out to release the spindle 2 Remove the 5 8 adapter from the spindle 3 Rotate the spindle and re insert the spindle thread end first 4 Align the hole in the side of the spindle with the hole in the spindle support and insert the pin INSTALLING THE HOLE SAW AND WORKPIECE The hole saw attaches to the notcher by threading it onto the end of the spindle ITEMS NEEDED 1 x 13mm Open End Spanne...

Page 7: ...he hole saw if using a 5 8 hole saw NOTE For cutting steel pipe and tubing it is recommended to use a bi metal hole saw These can operate at up to 500rpm for most diameters and should be operated at higher speeds for thin wall tubing 4 Place workpiece into the clamp of the notcher as shown and tighten the clamp until the workpiece is secured 5 Loosen the 2 adjusting angle hex bolts as shown adjust...

Page 8: ...ble ITEMS NEEDED 1 x 13mm 2 x 17mm Open End Spanners or Socket Wrenches 1 x Hole Saw with 1 2 or 5 8 Thread Drill Press with 14 Gap Between Chuck and Table Base Fastening Hardware As Needed Cutting Fluid As Needed 1 Install hole saw and workpiece as described on pages 7 8 2 Loosen both hex bolts on the angle joint plate then swivel the plate until square to the frame then tighten the hex bolts 3 P...

Page 9: ...e to the table with bolts strap clamps or C clamps 8 Remove the spindle lock pin then rotate the drill chuck by hand to test how easily the assembly turns NOTE If assembly turns with minimal effort proceed to step 10 NOTE If assembly does not turn with minimal effort proceed to step 9 9 Loosen the 2 hex bolts securing the notcher base to the frame rotate spindle then tighten hex bolts then repeat ...

Page 10: ... OPERATION ITEMS NEEDED 1 x 13mm 2 x 17mm Open End Spanners or Socket Wrenches 1 x Hole Saw with 1 2 or 5 8 Thread Workbench Mounting Hardware Not Supplied As Needed Hand Drill Cutting Fluid As Needed 1 Install hole saw and workpiece as described on pages 7 8 2 Mount notcher to workbench using mounting hardware not included 3 Loosen both hex bolts as shown swivel base to desired drilling angle and...

Page 11: ...turns NOTE If assembly turns with minimal effort proceed to step 6 NOTE If assembly does not turn with minimal effort adjust the angle of the drill until it does then proceed to step 6 NOTE Failure to align the spindle flats properly with the chuck jaws may result in the spindle coming loose and damaging the notcher and drill chuck 6 With the lock pin removed apply cutting fluid turn drill On and ...

Page 12: ......

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