background image

5

SAFETY SYMBOLS

FIRST TIME OPERATION & PURGING AIR FROM THE 
SYSTEM

If air bubbles become trapped inside the hydraulic system during shipping or 
transport, the efficiency of the jack will be reduced and the jack will feel 
spongy.

1. Turn the control handle counter-clockwise, relieving the pressure inside the 

jack.

2. Pump the handle several strokes to purge air from the system.

3. Turn the control handle clockwise and pump to raise the jack to its full 

height. Pump the handle again several full strokes.

4. Test the jack and if efficiency is still low, repeat the above procedure with 

the oil filler plug loosened. Check the oil level as described under 
Maintenance section on page7.

5. The jack is now ready to use.

Always read 
manual fully 
before use.

Always wear 
protective 
footwear

Always chock 
wheels

Always lift from 
the central 
jacking point (See 
vehicle 
manual for 
location)

Never use a single 
axle stand and 
jack to support 
the vehicle

Never support the 
vehicle on 4 axle 
stands

Summary of Contents for 7621000

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS DL1021 3 TONNE TROLLEY JACK MODEL NO CTJ3QLGB PART NO 7621000...

Page 2: ...keep your receipt which will be required as proof of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not used for the purpose for which it...

Page 3: ...work under the raised vehicle until it is supported by suitable means e g axle stands NEVER rely on the jack to support the vehicle by itself 7 NEVER push a load off the jack 8 Ensure that all personn...

Page 4: ...rom the rear of the handle housing shown and insert the handle into the housing ensuring the square drive on the end of the handle engages fully with the square spigot within the housing 4 Tighten the...

Page 5: ...trol handle clockwise and pump to raise the jack to its full height Pump the handle again several full strokes 4 Test the jack and if efficiency is still low repeat the above procedure with the oil fi...

Page 6: ...of the vehicle during lifting Should this not be the case there is a strong possibility that the vehicle will slide off the jack 7 Position axle stands directly beneath suitable supporting points on t...

Page 7: ...il should be almost level with the bottom of the oil filler hole Oil can be topped up using CLARKE Hydraulic Oil p n 3050830 1 litre 4 Purge any air from the system and replace the oil plug 5 Dispose...

Page 8: ...ic system See Checking and Maintaining the Oil Level section on page 7 The lifting arm is sinking under load As Above Follow the instructions provided for previous problem Should this still not elimin...

Page 9: ...9 DECLARATION OF CONFORMITY...

Page 10: ...10 COMPONENT PARTS GENERAL ASSEMBLY...

Page 11: ...Frame Assembly 34 Spur Gear 10 Spring Washer M8 35 Spring Washer M10 11 Nut M8 36 Nut M10 12 Connecting Rod Pintle 37 Pump Plunger Pin 13 Washer M16 38 Power Unit Assembly 14 Spring Washer M16 39 Oil...

Page 12: ......

Reviews: