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Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

in the immediate vicinity before removing the handle from its housing, and 
engaging it with the release valve.

2. Very slowly turn the handle anticlockwise to open the release valve, and 

allow the jack to lower the load, under complete control. NEVER, under 
any circumstances, jerk the valve open.

MAINTENANCE

IMPORTANT: Only fully qualified personnel should attempt to repair the jack.

INSPECTION

1. Always visually inspect the jack before use, to ensure that all parts are 

correctly located and secure. Check for hydraulic leaks, signs of damage 
or worn parts.

 Do not use the jack unless it is perfectly serviceable.

• A slight dampness on the ram is normal, but where leakage is found, 

the ram seals must be renewed by your Clarke Spares Department.

2. The jack should be fully inspected annually as follows:

• Check for cracks and deformation of components.

• Check operation and top up the oil level. (see below).

• Remove completely, any rust or corrosion and repaint to prevent 

further corrosion.

• Ensure that all decals and warning notices are in place and legible.

3. After use, store the jack with the ram in its lowest position. This not only 

relieves the hydraulic ram, but also prevents any possibility of corrosion to 
the ram.

4. Do not leave the jack in the open, exposed to the weather. Keep under 

cover. If stored for long periods, inspect before use, clean, and re-oil. For 
servicing, contact your CLARKE dealer or CLARKE Service dept.

TOPPING UP THE OIL

It may be necessary from time to time to top up the hydraulic oil level. 
Proceed as follows.

1. Turn the release valve counterclockwise and allow the ram to retract to its 

lowest position.

• It may be necessary to apply force to the saddle for lowering 

without any weight on the jack.

2. With the jack in the level position, remove the filler plug and stand upright. 

• The oil should be level with the bottom of the oil filler hole.

Summary of Contents for 7621037

Page 1: ...OPERATION AND MAINTENANCE ORIGINAL INSTRUCTIONS GC0720 REV 2 INSTRUCTIONS TELESCOPIC BOTTLE JACK MODEL NO CTBJ5 10 12 PART NO 7621037 7621050 7621795...

Page 2: ...f 12 months from the date of purchase Please keep your receipt which will be required as proof of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any...

Page 3: ...Always ensure that the jack saddle is centred and stable on the lifting point before lifting and position the jack to avoid operating it from under the vehicle 13 Check the vehicle weight and recomme...

Page 4: ...following safety symbols may be found on the product Read the user manual before use LIFTING OPERATIONS AND LIFTING EQUIPMENT REGULATIONS 1998 This jack depending on use may fall within the scope of L...

Page 5: ...ir pocket may have developed within the hydraulic ram and the ram action may therefore appear to be spongy In this case the jack may require purging as described on page 7 If the column does not reach...

Page 6: ...ontact with the lifting point Pump the handle and raise the ram so that the jack and lifting point are in full contact Before proceeding further make one final check to ensure that the jack is complet...

Page 7: ...annually as follows Check for cracks and deformation of components Check operation and top up the oil level see below Remove completely any rust or corrosion and repaint to prevent further corrosion E...

Page 8: ...d air 5 Turn the release valve counterclockwise one full turn and lower the ram to its lowest position Apply pressure if necessary 6 Turn the release valve clockwise to the closed position and check f...

Page 9: ...9 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com PARTS DIAGRAMS CTBJ5 CTBJ10 CTBJ12...

Page 10: ...Screwed Rod 7 O ring Circlip 28 Pump Piston Spring 8 Breech Block O ring 29 Dustproof Ring Cap Nut 9 Circlip O ring 30 Circlip Circlip 10 Piston Ring Sealing Ring 31 O ring Link Plate 11 Piston Ring...

Page 11: ...11 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY...

Page 12: ......

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