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SAFETY PRECAUTIONS

1. This jack is for lifting only. DO NOT move a load using the jack as a dolly.

2. DO NOT use to lift people.

3. ALWAYS inspect the jack before use. Make sure that all parts are in good 

condition and operating smoothly, and that no cracks or distortion is 
apparent. If in doubt do not use. Have the damaged parts replaced or 
consult your CLARKE dealer.

4. Make sure that the jack is on a firm, solid, level base, and that there is no 

possibility of it slipping when under load.

5. Make sure the load is taken by the full saddle and that the point of lift on 

the load, is strong enough to support the load adequately.

6.

DO NOT work under the raised vehicle until it is supported by suitable 
means e.g. axle stands, NEVER rely on the jack to support the vehicle by 
itself

7. NEVER push a load off the jack.

8. Ensure that all personnel are well clear of a load being raised or lowered.

9. DO NOT try to lift more than the rated load for the jack, (See 

“Specifications” on page 2.)

10. DO NOT use the jack if an oil leak is apparent. Consult your CLARKE dealer.

11. Consult the vehicle handbook to determine the correct lifting points.

12. It is necessary that the operator watch the jack and the load during 

operation.

13. Check the condition of the labels regularly and replace as required.

14. The jack must be maintained and repaired in accordance with the these 

instructions and such work be carried out by qualified persons.

15. DO NOT make any adjustments to any valves on the jack.

WARNING: THE OPERATOR MUST FOLLOW ALL INSTRUCTIONS WITHIN THIS 
INSTRUCTION BOOKLET

Summary of Contents for 7621804

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC1020 2 5 TONNE TROLLEY JACK MODEL NO CTJ2500QLP PART NO 7621804...

Page 2: ...e 2500kg Height of saddle from floor minimum 80 mm Height of saddle from floor maximum 510 mm Pump oil capacity 0 24L Number of strokes min max height 7 Distance per stroke 75 mm GUARANTEE This produc...

Page 3: ...pported by suitable means e g axle stands NEVER rely on the jack to support the vehicle by itself 7 NEVER push a load off the jack 8 Ensure that all personnel are well clear of a load being raised or...

Page 4: ...til the lower handle can be inserted fully into the handle socket The lower handle has a groove which should engage with the bolt once it is re tightened The socket in the handle will engage with the...

Page 5: ...e before lifting the vehicle NOTE The jack may move slightly during operation It is important therefore that the floor is clean and completely free from debris 6 Position axle stands directly beneath...

Page 6: ...iller plug The oil should be almost level with the bottom of the oil filler hole It can be topped up using Clarke Hydraulic Oil p no 3050830 for 1 litre 3 Purge any air from the system and replace the...

Page 7: ...closed Turn the release knob fully clockwise Air in the system Purge the system as on page 6 Pump feels Spongy Low oil level See Checking the Oil Level on p 6 Air in the system Purge the system as on...

Page 8: ...8 COMPONENT PARTS GENERAL ASSEMBLY...

Page 9: ...necting arm 16 Bolt M8 x 20 37 Frame 17 Washer 38 Circlip 14 18 Bolt 39 Lifting arm 19 Shaft 40 Saddle 20 Handle socket yoke 41 Screw 21 Cover board 42 Rubber pad 9 COMPONENT PARTS GENERAL ASSEMBLY EN...

Page 10: ...ball 7dia G16 37 Washer 12 Steel ball seat 38 Snap ring A 13 Safety valve spring 39 Copper washer 14 Screw 40 Hydraulic valve body 15 O ring 41 O ring 16 Screw 42 Pump core O ring 17 Cap 43 Pump core...

Page 11: ...11 COMPONENT PARTS HYDRAULIC PARTS...

Page 12: ......

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