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4. Pump the handle to raise the saddle until it reaches the jacking point.

5. Take care that no obstruction prevents a clean lift. Keep all personnel at a 

safe distance before lifting the vehicle.

NOTE:

The jack may move slightly during operation. It is important 
therefore, that the floor is clean and completely free from debris.

6. Position axle stands directly beneath suitable supporting points on the 

vehicle and very gently twist the handle anticlockwise.

• This will open the control valve to lower the load onto the stands.

7. To stop it lowering at any point, turn the handle clockwise again. Always 

avoid a rapid descent by turning the handle slowly.

8. Carefully lower the vehicle onto the axle stand, checking constantly, 

preferably with an assistant, that the vehicles jacking point rests snugly and 
cleanly on the axle stand, and that the stand is stable before the weight is 
taken.

NOTE:

Ensure this operation is carried out under complete control. DO 
NOT allow the load to drop suddenly as this could damage 
internal parts.

9. Completely remove the jack from the vehicle.

MAINTENANCE

PURGING AIR FROM THE SYSTEM

If air bubbles become trapped inside 
the hydraulic system, the efficiency 
of the jack will be reduced. If the air 
cannot be dispersed just by pumping 
the handle with the valve open, it 
can be purged from the system as 
follows.

1. Turn the control valve counter-

clockwise, relieving the pressure 
within the jack, then remove the 
cover plate & oil filler plug.

• A broad-bladed screwdriver is required for the plug.

2. Pump the handle several times to purge air from the system.

3. Replace the oil filler plug, then turn the control valve clockwise and test the 

jack. If efficiency is still low, check the oil level as below.

Summary of Contents for 7621820

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC0120 ISS 2 2 TONNE GARAGE JACK MODEL NO CTJ2QLP PART NO 7621820...

Page 2: ...2 tonne 2000kg Height of saddle from floor minimum 75 mm Height of saddle from floor maximum 510 mm Pump oil capacity 0 19L Number of strokes min max height 6 GUARANTEE This product is guaranteed agai...

Page 3: ...pported by suitable means e g axle stands NEVER rely on the jack to support the vehicle by itself 7 Never push a load off the jack 8 Ensure that all personnel are well clear of a load being raised or...

Page 4: ...th a rapid raising operation for the unloaded jack When the jack encounters a load the vehicle to be raised its distance raised per stroke reduces to provide a gradual and controllable lifting operati...

Page 5: ...vehicles jacking point rests snugly and cleanly on the axle stand and that the stand is stable before the weight is taken NOTE Ensure this operation is carried out under complete control DO NOT allow...

Page 6: ...grease nipple on the top of the lifting arm as shown above 2 Store in a dry location 3 In the event of damage or broken components replacements are available from Clarke Parts Service STORAGE 1 Store...

Page 7: ...osed Turn the release knob fully clockwise Air in the system Purge the system as on p 5 Pump feels Spongy Low oil level See Checking the Oil Level on p 6 Air in the system Purge the system as on page...

Page 8: ...8 COMPONENT PARTS GENERAL ASSEMBLY...

Page 9: ...spring 7 Screw M5x12 24 Circlip 22mm 8 Rear castor assembly 25 Connecting block 9 Screw M10x 12 26 Split pin A4 x 55 10 Washer M10 27 Circlip 25mm 11 Yoke bolt 28 Lifting arm shaft 12 Washer M18 29 Co...

Page 10: ...0 Universal joint 10 O ring 24 6 x 5 1 31 Steel ball 6mm 11 Cylinder 32 Slow release valve seat 12 Copper sealing ring 33 Copper sealing ring 13 Body casting 34 Low pressure piston housing 14 Steel ba...

Page 11: ...11 COMPONENT PARTS HYDRAULIC PARTS...

Page 12: ......

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