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7

MAINTENANCE

CHECKING / MAINTAINING THE OIL LEVEL

If the jack has been stored for long periods, check for oil leaks before use. If 
necessary, check the oil level as follows:

1. Ensure the jack is fully lowered by 

turning the control valve fully anti-
clockwise.

2. Remove the filler plug.

• The oil should be almost level 

with the bottom of the oil filler 
hole.

• Oil can be topped up using 

Clarke Hydraulic Oil (p/n 
3050830 1 litre).

3. Purge any air from the system and replace the filler plug.

4. Dispose of old/spilled oil appropriately and wipe up any spillage.

GENERAL CARE

1. Periodically lubricate the hinges, front wheels & rear castors with light oil.

• A grease nipple is provided for the main hinge.

2. Store in a dry location. with the ram fully retracted.

3. In the event of damage or broken components, replacements are 

available from CLARKE Parts & Service.

ENVIRONMENTAL PROTECTION

One of the most damaging sources of environmental pollution is oil products. 
Never throw away used hydraulic oil with domestic refuse or flush it down a 
sink or drain. Collect any hydraulic oil in a leak proof container and take it to 
your local waste disposal site.

If disposing of this product or any damaged components, do not dispose of 
with general waste. This product contains valuable raw materials and should 
be taken to your local civic amenity site for recycling of metal products.

Summary of Contents for 7623037

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC1221 3 TONNE GARAGE JACK MODEL NO CTJ3000C PART NO 7623037...

Page 2: ...r minimum 135 mm Height of saddle from floor maximum 525 mm Distance raided per stroke 28 mm Strokes to max height 18 Weight 36 2 kg Rated Load 3 tonne 3000kg Pump oil capacity 240 ml GUARANTEE This p...

Page 3: ...ecifications on page Overloading can cause the jack to fail resulting in personal injury 10 Make sure that the jack is on a hard level surface and there is no possibility of it slipping when under loa...

Page 4: ...osen the thumb screw in the yoke until the lower handle can be inserted fully into the handle socket ensuring the square drive on the end of the handle engages fully with the square spiggot within the...

Page 5: ...valve counter clockwise relieving the pressure inside the jack 2 Pump the handle several strokes to purge air from the system 3 Turn the control valve clockwise raise the jack to its full height Pump...

Page 6: ...to the stands Make sure that the axle stands are in good condition and that they can hold the load 8 Ensure that the axle stands cannot move when supporting the load Use suitable wheel chocks to stop...

Page 7: ...lubricate the hinges front wheels rear castors with light oil A grease nipple is provided for the main hinge 2 Store in a dry location with the ram fully retracted 3 In the event of damage or broken c...

Page 8: ...rge the system as on page 5 Pump feels spongy Low oil level Check for leakage and top up if required Air in the hydraulic system Purge the system as on page 5 Handle raises or flies back under load Ai...

Page 9: ...9 DECLARATION OF CONFORMITY...

Page 10: ...10 COMPONENT PARTS GENERAL ASSEMBLY...

Page 11: ...mm 8 Lift Arm 27 Split Pin 2 5 x 12 9 Trunnion Block 28 Right Handle Yoke Bolt 10 Circlip 25 mm 29 Nut M16 11 Split Pin 4 x 55 30 Washer 16 12 Return Spring 31 Tie Rod 13 Hydraulic Pump Unit 32 Handle...

Page 12: ......

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