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Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

TROUBLESHOOTING

SYMPTOM

PROBLEM

SOLUTION

Tool runs at normal 
speed but slows down 
under any load.

1. Excessive pressure on
    tool.
2. Motor parts worn.

3. Worn or sticking
    mechanism due to
    lack of lubricant.

1. Reduce the force
    applied to the tool.
2. Return to Clarke dealer
    for repair.
3. Drip air tool lubricating
    oil into air inlet. Allow oil
    to soak moving parts
    before using.

Tool runs slowly. Air flows 
weakly from exhaust.

1. Motor parts jammed
    with gum/dirt.
2. Regulator in closed
    position.
3. General airflow
    blocked by dirt.

1. Examine inlet air filter for
    cleanliness.
2. Adjust regulator to open
    position.
3. Operate tool in short
    bursts.

Tool will not run. Air flows 
freely from exhaust.

1. Motor vanes stuck
    due to buildup of
    foreign material.

1. Disconnect air supply
    and rotate tool assembly
    manually.
2. Try operating tool in
    short bursts.
3. Drip a few drops of air
    tool lubricating oil into air
    inlet to soak moving
    parts.

Tool will not shut off.

1. Throttle O-rings 
    damaged or ill-fitting
    in seat.

1. Return to Clarke dealer
    for repair.

Summary of Contents for CAT127

Page 1: ...OPERATING MAINTENANCE INSTRUCTIONS GC0414 33 PIECE AIR TOOL KIT MODEL NO CAT133 PART NO 3120147...

Page 2: ...unit to your local CLARKE dealer IMPORTANT Please read all of the safety and operating instructions carefully before using this product The following safety symbols are to be found on the air tools G...

Page 3: ...ol 4 Always wear a dust mask when operating this type of tool 5 Do not overreach Keep proper footing and balance at all times 6 Remove any wrench before turning the power tool on A wrench left attache...

Page 4: ...do a better and safer job at the rate for which it was designed 16 Do not remove any labels Damaged labels should be replaced 17 This tool vibrates with use Vibration may be harmful to your hands or a...

Page 5: ...e incorrect disc can cause serious injury 8 Allow the disc and tool to do the work Never force the disc onto the workpiece as this could cause kickback and or shatter the disc causing serious injury K...

Page 6: ...com OVERVIEW The CAT133 Air Tool KIt includes a Die Grinder and Cut off Tool together with the accessories shown When opening the case for the first time check against the following list that all the...

Page 7: ...7 13 x Cutting Discs 3 Oil Bottle 8 2 x Male Snap Connectors 4 10 Grinding Stones 9 3 x Collets 1 already fitted to tool 5 CAT128 Die Grinder Model Number CAT127 Cut off Tool CAT128 Die Grinder Dimen...

Page 8: ...ed to be increased The air hose must be rated at least 150 of the maximum operating pressure of the tool A typical air line layout is shown above If an automatic in line filter regulator is used it wi...

Page 9: ...inlet as shown 5 Connect the other end of the hose to the compressor Your air tool is now ready for use You can fit a whip hose with a quick fit coupling if required available from your Clarke dealer...

Page 10: ...nk of the stone you have chosen The larger collet is probably already installed in the grinder 3 If the other collet is to be used undo the screw cap completely and pull out the collet from the collet...

Page 11: ...rection of rotation of the cut off tool is shown by the arrow on the disc guard 2 Do not use excess pressure on the grinding stone or cut off disc as this will shorten its life 3 Release the trigger t...

Page 12: ...rkpiece or operator DISCONNECTING THE AIR SUPPLY 1 Do not disconnect the air supply hose until the compressor has been shut down and the compressed air released 2 Refer to the compressor instruction m...

Page 13: ...ian PERFORMANCE Please note that factors other than the tool may effect its operation and efficiency such as reduced compressor output excessive drain on the airline moisture or restrictions in the ai...

Page 14: ...fore using Tool runs slowly Air flows weakly from exhaust 1 Motor parts jammed with gum dirt 2 Regulator in closed position 3 General airflow blocked by dirt 1 Examine inlet air filter for cleanliness...

Page 15: ...15 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com PARTS DIAGRAM CUT OFF TOOL...

Page 16: ...g Lever 29 Pin 6 Spring 30 Rotor 7 Pin 31 Rotor Blade 8 O Ring 32 Cylinder 9 Exhaust Deflector 33 Washer 10 O Ring 34 Front Plate 11 Air Regulator 35 Bearing 12 Set Plate 36 Drive Shaft 13 O Ring 37 O...

Page 17: ...17 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com PARTS DIAGRAM DIE GRINDER...

Page 18: ...Pin 27 Rear Plate 6 Trigger Pin 28 Pin 7 Soft Grip 29 Rotor 8 O Ring 30 Rotor Blade 9 O Ring 31 Cylinder 10 Valve Stem 32 Rotor Collar 11 Valve Spring 33 Front Plate 12 O Ring 34 Pin 13 Valve Plug 35...

Page 19: ...19 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY...

Page 20: ......

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