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Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

• Avoid overloading the polisher. If it becomes hot during use, rest for 

a few minutes while it cools down.

DISCONNECTING THE AIR SUPPLY

1. DO NOT disconnect the air supply hose until the compressor has been shut 

down and the compressed air released.

2. Refer to the compressor instruction manual for the procedure to shut down 

and release the compressed air.

3. Once the pressure has been released, disconnect the air supply hose from 

the tool.

MAINTENANCE

DAILY

1. Before use, drain water from the air tank, air line and compressor.

2. Pour a few drops of CLARKE airline oil into the air inlet. This should be carried 

out regardless of whether or not an in-line mini oiler is used. If an in-line mini 
oiler is not used, this procedure should be repeated after every two to 
three hours of use.

CLEANING

1. Wash the mop after each use by 

hand and use mild soap with 
water. Hang it up to dry.

• Store flat and allow it to regain 

shape.

2. Check the air inlet strainer for 

blockage and clean if necessary.

3. Keep the body of the tool clean 

and free from debris.

4. Grit or gum deposits inside the tool may also reduce its efficiency. This 

condition can be corrected by cleaning out the air strainer and flushing 
out the tool with gum solvent or oil, or failing this, the motor may require 
dismantling. This is better left to your CLARKE dealer.

WARNING: MAKE SURE THAT THE AIR TOOL IS DISCONNECTED FROM THE 
AIR SUPPLY BEFORE STARTING ANY CLEANING OR MAINTENANCE 
PROCEDURES.

Summary of Contents for CAT220 3110474

Page 1: ...OPERATING MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC 0422 3 ANGLE POLISHER MODEL NO CAT220 PART NO 3110474 ...

Page 2: ...to your purchase giving you long and satisfactory service SPECIFICATION Please note that the details and specifications contained herein are correct at the time of going to print However CLARKE International reserve the right to change specifications at any time without prior notice Model Number CAT220 Dimensions L x W x H 170 x 45 x 90 mm Backing Pad Foam Pad Wool Bonnet Diameter 3 75mm Weight 0 ...

Page 3: ...4 ALWAYS wear a dust mask when operating this type of tool 5 DO NOT overreach Keep proper footing and balance at all times USE OF AIR POWERED TOOLS 1 NEVER use oxygen CO2 combustible gases or any type of bottled gas as a source of power for the tool 2 DO NOT connect the air supply hose with your finger on the trigger 3 DO NOT exceed the maximum pressure for the tool of 90 psi 6 2 bar 4 Check hoses...

Page 4: ...ng or pain occurs Seek medical advice before resuming use USE OF THE POLISHING TOOL 1 Try to hold the tool with both hands Ensure that the workpiece is kept at waist height where possible NEVER use the tool between the legs whilst sitting on the floor 2 ALWAYS allow the tool to run up to full operating speed before applying it to the job 3 Use clamps or vices to hold a loose workpiece Failure to s...

Page 5: ...l com or Service clarkeinternational com OVERVIEW NO DESCRIPTION NO DESCRIPTION 1 Spindle access port 6 Spindle Locking pin 2 Trigger 7 Foam applicator pads coarse fine 3 Speed Regulator 8 Backing disc 4 Air Inlet with travel plug 9 Wool buffing mop 5 Air exhaust ...

Page 6: ... automatic in line filter regulator is used it will keep the tool in good condition but should be regularly checked and topped up with oil SAE 10 oil should be used and the lubricator adjusted to approx 2 drops per minute WARNING COMPRESSED AIR CAN BE DANGEROUS ENSURE THAT YOU ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF AIR COMPRESSORS AND COMPRESSED AIR SUPPLIES ...

Page 7: ... to this tool does not exceed 90 psi at the tool when running Higher pressures and unclean air will shorten the life of the tool due to faster wear and is a possible safety hazard BEFORE USE NOTE Ensure the compressor is turned off and remove the travel plug from the inlet connection of the air tool 1 If required connect an in line mini oiler to the tool A mini oiler helps to prolong the life of t...

Page 8: ...PAD OR MOP 1 Select your attachment either lambswool mop or sponge pad Line up and centre your choice of attachment to the backing disc 2 Press either the sponge pad or mop against the backing disc so that the hook and eye surfaces engage Run your hand over the surface to ensure it is affixed OPERATION RUNNING THE TOOL The polisher should run at a suitable speed which can be regulated as required ...

Page 9: ...to accomplish the task DO NOT exceed the maximum airflow or PSI see Specifications A larger tool may be required if the tool still does not have sufficient force at maximum pressure and sufficient airflow 7 Add additional wax to the pad as needed Release the trigger and allow the polisher to come to a complete stop add a small amount wax and resume operation 8 After the wax has been applied to the...

Page 10: ... the air inlet This should be carried out regardless of whether or not an in line mini oiler is used If an in line mini oiler is not used this procedure should be repeated after every two to three hours of use CLEANING 1 Wash the mop after each use by hand and use mild soap with water Hang it up to dry Store flat and allow it to regain shape 2 Check the air inlet strainer for blockage and clean if...

Page 11: ...ns in the air line or the use of connectors of improper size or poor condition which will reduce air supply CLARKE Air Line Oil part no 3050825 is available from your CLARKE dealer STORAGE If the tool is to be stored or is idle for longer than 24 hours run a few drops of CLARKE airline oil into the air inlet and run the tool for 5 seconds in order to lubricate the internal parts When not in use di...

Page 12: ...l in short bursts Tool will not run Air flows freely from exhaust 1 Motor vanes stuck due to buildup of foreign material 1 Disconnect air supply and rotate tool assembly manually 2 Try operating tool in short bursts 3 Drip a few drops of air tool lubricating oil into air inlet to soak moving parts Loss of power or erratic performance 1 Excess demand on air supply Wrong size or type of inlet connec...

Page 13: ...13 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATIONS OF CONFORMITY ...

Page 14: ...alve pin 21 Grub screw 4 Spring 22 Drive spindle 5 O ring 23 Bearing 6 Screw cap 24 Circlip 7 Trigger pin 25 Backing disc 8 Trigger 26 O ring 9 Bearing 27 Muffler stand 10 Front plate 28 O ring 11 Cylinder 29 Muffler liner 12 Pin 30 Muffler 13 Rotor 31 Grub screw 14 Rotor blade 32 Air regulator 15 Rear plate 33 Soft grip 16 Bearing 34 Spindle locking pin 17 O ring 35 O ring 18 Top cover 36 O ring ...

Page 15: ... the date of purchase Please keep your receipt which will be required as proof of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not used for the purpose for which it was intended Faulty goods should be returned to their place of purchase no product can be returned to us without prior permission This guarantee does not effect your stat...

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