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2.

Connect the air hose to the outlet and the air tool and set the pressure
regulator to zero pressure (turned fully anticlockwise).

3.

Slide the outlet sliding valves inwards and open the bleed valve.

4.

Start the engine in accordance with the instructions contained in the engine
service manual and allow pressure to build up.

5.

Close the bleed valve 

when the Governor/Load Genie has operated and

adjust the pressure regulator so that the desired pressure is registered on the
gauge. Finally, open the sliding valve/s

6.

Check for air leaks at the tool and connectors...as above, before proceeding

STOPPING THE COMPRESSOR

At the end of the day, stop the engine in accordance with the instructions in the
engine manual, then open the drain cock.

PP9ND

: Close the air outlet by sliding both valves inwards.

Turn the regulator fully anticlockwise.

Operate the air tool trigger or operating lever etc., to ensure there is no pressure
in the air line, then disconnect airline and tool.

DO NOT under any circumstances attempt to remove the air tool or disconnect
the air hose until you are satisfied that the pressure has been relieved.

Finally, close the drain cock.

Take care not to touch the engine or pump as they remain hot for some time
after use.

- 10 -

MAINTENANCE

DAILY

a.

Drain Air Receiver of any condensate

b.

Check engine oil level and top up where necessary. Ensure the dipstick
breather hole is not blocked.

c.

Check pump oil level

WEEKLY

a.

Clean Pump Filter

1.

CFP9D

Unscrew pump air filter from inlet manifold. Remove cover and check air
filter. Wash in warm soapy water if necessay, rinse thoroughly and replace
when completely dry. If  it is damaged in any way, replace. Clean the
plastic housing thoroughly before reassembly.

2.

PP9ND

Turn Pump Filter cover and pull away to reveal paper element. If badly
contaminated, replace. Remove any loose contaminants if any then
replace.

b.

Clean the engine cooling fins.

6 MONTHLY

- 11 -

In addition to the above, check the engine manual for service
schedule.

Repairs should only be carried out by a qualified engineer. If problems

occur, contact your Clarke dealer.

Renew pump lubricating oil.

Drain pump by removing the drain
screw (Arrowed in Fig.3).

Replace screw and top up until oil is
level with the mark on the dipstick,
using SAE40 oil available from your
Clarke dealer as follows:

Compressor oil - 1 litre: Part No. 3050810
Compressor oil - 5 litre: Part No. 3050802

Fig.3

Summary of Contents for CFP9ND

Page 1: ...1002 Air Compressor Models PP9ND CFP9ND Operating Maintenance Instructions ...

Page 2: ...x440 1000x430x790 Weight kg 21 50 G teed Sound Power Level 99dBLWA 99dBLWA See Declaration of Conformity on Back Cover NOTE Specifications are correct at the time of going to print Clarke International reserves the right to change specifications at any time asit sees fit in the interests of safety or improvement in design Copyright Clarke International All rights reserved June 2002 2 WARNING DO NO...

Page 3: ...in manufacture for 12 months from purchase date Please keep your receipt as proof of purchase This guarantee is invalid if the product has been abused or tampered with in any way or not used for the purpose for which it is intended The reason for return must be clearly stated This guarantee does not affect your statutory rights 18 PARTS LIST ENGINE HS17211 ZL8 000 HS98079 56846 1 1 HS28400 ZL8 013...

Page 4: ... safety working pressure exceeding that of the machine NEVER direct a jet of air at people or animals and NEVER discharge compressed air against the skin COMPRESSED AIR CAN BE DANGEROUS leave pressure in the receiver overnight or when transporting adjust or tamper with the safety valves The maximum pressure is factory set and clearly marked on the machine operate in wet or damp conditions Keep the...

Page 5: ...re attempting to start the engine IMPORTANT General Notes NEVER allow anyone not fully familiar with compressors to use this equipment DO NOT alter the engine settings these settings are set at the factory Should they need recalibration consult your Clarke dealer Exhaust Gas Precautions WARNING Exhaust fumes can be fatal ALWAYS ensure there is adequate ventilation when using the compressor positio...

Page 6: ...ase contact your nearest dealer or CLARKE International on one of the following numbers PARTS SERVICE TEL 020 8988 7400 PARTS SERVICE FAX 020 8558 3622 or e mail as follows PARTS Parts clarkeinternational com SERVICE Service clarkeinternational com Spare Parts and Service Contacts ...

Page 7: ...PP9ND Attach the air tool spray gun to the air hose If using snap couplings use a whip end available from your Clarke dealer z 14 Large amount of condensation in air receiver Leaks in system Compressor unit runs on and off load more frequently than usual Compressor unit runs on load when no air is being used Leaks in system Compressor s oil consumption rising Too much oil in compressor Cylinder wo...

Page 8: ... the engine service manual and allow pressure to build up 4 When the pressure in the receiver has built up and air blows off at the bleed hole turn the outlet pressure regulator clockwise so that the desired pressure is registered on the pressure gauge and proceed to use the air tool spray gun 5 Check for air leaks at the tool and connectors as above before proceeding Fig 2 8 NOTE Air will blow of...

Page 9: ... At the begining of the day open the drain cock see Fig 1 and allow any condensate to drain completely then close the cock Fig 3 9 PP9ND TROUBLE SHOOTING CHART IMPORTANT 1 Any remedial work that may be required must be carried out by a qualified engineer 2 Switch off the engine before removing any parts from the compressor 3 Drain the Air Receiver before dismantling any part of the compressor unit...

Page 10: ...ressure has been relieved Finally close the drain cock Take care not to touch the engine or pump as they remain hot for some time after use 10 MAINTENANCE DAILY a Drain Air Receiver of any condensate b Check engine oil level and top up where necessary Ensure the dipstick breather hole is not blocked c Check pump oil level WEEKLY a Clean Pump Filter 1 CFP9D Unscrew pump air filter from inlet manifo...

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