Clarke CON1150, Original Instructions Manual

Page 1: ...OPERATING MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC0518 ISS 1 ANGLE GRINDER MODEL NO CON1150 PART NO 6474015 ...

Page 2: ...should be returned to their place of purchase no product can be returned to us without prior permission This guarantee does not effect your statutory rights ENVIRONMENTAL RECYCLING POLICY Through purchase of this product the customer is taking on the obligation to deal with the WEEE in accordance with the WEEE regulations in relation to the treatment recycling recovery and environmentally sound di...

Page 3: ...ternational com or Service clarkeinternational com SAFETY SYMBOLS The following safety symbols may be found on the machine Wear dust mask Wear eye protection Falls within WEEE Directive see page 2 Read instruction manual before use Wear hand protection ...

Page 4: ... the plug in any way Do not use adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce the risk of electric shock 2 Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock 3 Do not abuse the cable Never use the cable for carrying pulling or unplugging the power tool Keep the cable away from ...

Page 5: ...ry or long hair can be caught in moving parts Keep the work area clean and tidy 8 This tool vibrates with use Vibration may be harmful to your hands or arms Stop using the tool if discomfort a tingling feeling or pain occurs Seek medical advice before resuming use 9 Hold the power tool by insulated gripping surfaces only when performing an operation where the cutting tool could contact hidden wiri...

Page 6: ...ools for purposes not intended 4 Always position the power cable clear of the spinning disc If you loose control the cable may be cut or snagged and your hand drawn onto the spinning disc 5 Start up speed Always allow the angle grinder to run up to full operating speed before applying it to the job 6 Applying the disc to the workpiece Never bump the angle grinder disc on the workpiece or let the d...

Page 7: ... down 17 Use the disc guard Do not use the angle grinder without the disc guard Make sure that the guard is securely fitted and positioned for maximum safety before operating the angle grinder Always use the correct guard for cutting or grinding work as described in this manual 18 The grinding surface of depressed centre discs must be mounted below the plane of the guard lip An improperly mounted ...

Page 8: ... disc Always use the correct disc for it s intended task Using the wrong disc can cause serious injury 7 Using the disc Allow the disc and tool to do the work Never force the disc onto the workpiece as this could cause kickback and or shatter the disc causing serious injury Kickback can occur in the event of a disc jam 8 Cutting discs Do not use cutting discs for side grinding Do not put sideways ...

Page 9: ...the terminal which is marked N Connect the brown wire to the terminal which is marked L AN APPROVED RESIDUAL CURRENT DEVICE RCD WHICH HAS A TRIPPING CURRENT OF LESS THAN 30mA MUST BE USED If you are not sure consult a qualified electrician DO NOT try to do any repairs This symbol indicates that this is a Class II product and does not require an earth connection WARNING READ THESE ELECTRICAL SAFETY...

Page 10: ... to your CLARKE dealer where the product was originally purchased The CON1150 is supplied with the following loose components 2 x Disc Guards 1 x Grinding Disc 1 x Pin Spanner 1 x Handle 2 x Securing Discs Pair Carbon Brushes NO DESCRIPTION NO DESCRIPTION 1 Spindle Lock Button 5 Trigger 2 Grinding Cutting Disc 6 Trigger Safety Lock Button 3 Disc Guard 7 Speed Controller 4 Auxiliary Handle ...

Page 11: ...ding discs cone shaped Type 29 Depressed centre semi flexible discs The closed guard should be used with type 1 41 42 discs as follows Type 1 Straight grinding discs Type 41 Flat cutting off discs Type 42 Depressed centre cutting off discs SELECTING SUITABLE ABRASIVE AND CUTTING DISCS The following Clarke discs are suitable for use with the CON1150 Always use the correct disc and guard type for it...

Page 12: ...3 Ensure the inner retaining disc is fitted correctly with the raised flats on the inner side engaging with the corresponding flat section on the spindle 4 Place the grinding disc over the spindle and on top of the inner retaining disc If the grinding discs supplied is a depressed centre type mount it as shown i e with the depressed centre printed side towards the machine WARNING MAKE SURE THAT TH...

Page 13: ...s so as to sit inside the aperture of the disc Tighten securely with the pin spanner When using thin discs the outer retaining disc can be reversed so that the raised section is pointing away from the grinding disc 6 With the spindle lock engaged use the pin spanner to tighten the outer retaining disc Care should be taken also NOT to overtighten FITTING THE AUXILIARY HANDLE 1 Fit the auxiliary han...

Page 14: ...GMENTS FROM A BROKEN DETACHED DISC CAN CAUSE SERIOUS INJURY WARNING WHEN USING CUTTING DISCS DO NOT STAND DIRECTLY IN LINE WITH THE ROTATING DISC WARNING DO NOT PUT LATERAL PRESSURE ON CUTTING DISCS WARNING ENSURE THAT THE WORKING POSITION ADOPTED DOES NOT CAUSE OPERATOR FATIGUE WHICH MAY LEAD TO LOSS OF CONTROL OF THE CUTTING DISC AND IMPACT SNATCH WITH SURROUNDING OBJECTS WARNING ENSURE THE INTE...

Page 15: ... area which may gouge or burn the workpiece Allow the disc to reach full speed before grinding Avoid overloading the angle grinder If it becomes hot when being used allow it to run for a few minutes under no load conditions MAINTENANCE GENERAL MAINTENANCE 1 Always have your angle grinder inspected and maintained by qualified service personnel Do not attempt to repair the angle grinder unless you a...

Page 16: ...nsive use the carbon brushes in the drive motor may require replacement and a spare pair are provided for fitting by your dealer SPECIFICATIONS Model Number CON1150 Dimensions L x W x H 400 x 130 x 104 mm Weight 2 35 kg with open guard fitted 2 48 kg with closed guard fitted Power Supply 230V 50Hz Input Power 1150 W Abrasive Disc Diameter max 115 mm Abrasive Disc thickness 6 mm Abrasive Disc Bore ...

Page 17: ...17 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY ...

Page 18: ...18 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com PARTS LIST DIAGRAM ...

Page 19: ...Cover 34 Carbon Brush 10 Bearing 6201 35 Cross head ST Screw M3x10 11 Bearing retainer 36 Cross head ST Screw gasket 12 Cross head Screw M4x10 37 Speed Controller 13 Primary Gear 38 Capacitor 14 Circlip 10mm 39 Switch 15 Copper Bush 40 Cable Sleeve 16 Gearbox 41 Power Cable 17 Split Washer 5mm 42 Cable Clamp 18 Spindle Lock Spring 43 Cross head ST Screw M4x12 19 Spindle Lock 44 Right Handle 20 Cro...

Page 20: ...20 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com ...

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