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16.

All you need to do now is complete your “mirror image” string. The jig makes this very
simple. Remove the sliding bar from the spacers taking care not to move or loosen
them whilst doing so. Refit sliding bar on opposite side of the jig and secure in position
with  the wingnuts, again taking care not to loosen or allow the spacers to move. The
jig is now prepared for the opposing string.

17.

Draw the margin along the second string to the same distance as on the first. Next,
position the jig on the string, utilising the sliding bar to achieve the pitch angle and
ensuring that the first riser will not break out through the end of the string. See
diagram above. No measuring or calculating is required as the jig transfers all the
required datum information to the second string.

18.

Repeat the succession of risers and treads along the second string in the same
way as the first string, (see point 15

). Please note, you must, of course, use the same

pitch angle line distance as on the first string.

NOTE:

Enough room has to be left on the string before the first
riser is cut to ensure there is no break-out. It is better to
have more material, than not enough as the strings can
be cut to size afterwards.

260mm

15mm Overlap

Gap MUST NOT Exceed 100mm

Open Stair Jig

The open stair jig works very much
in the same way as the closed
staircase, but the risers are left open.
Setting up follows the same
procedure as the closed staircase,
but there are a number of factors,
which the user will have to follow,
to ensure right construction, and to
comply with approved document K
Building Regulations 1985.

A 30mm guide bush is used with a 16mm straight cutter, producing the correct gap
for the riser and tread.

The tread has a fixed length of 260mm, with a thickness of 33mm.

The radius of the base of the riser and the nosing of the tread is set at 8mm.

The nosing on the tread has a fixed projection of 17mm.

The tread should overlap each other by 15mm (see diagram above).

The gap between the base of the riser and the upper face of the tread below should
not exceed 100mm. This is to ensure that a 100mm diameter sphere, the equivalent
of a child’s head, will not pass through the riser (see diagram above).

Summary of Contents for CONTRACTOR 6462120

Page 1: ...STAIR JIG Model No CSJ100 Part No 6462120 OPERATION MAINTENANCE INSTRUCTIONS 0405 STAIR JIG ...

Page 2: ... note that the details and specifications contained herein are correct at the time of going to print However CLARKE International reserve the right to change specifications at any time without prior notice 1 ...

Page 3: ...t thought This jig is certainly simpler and more user friendly than anything else currently on the market Check List CLARKE GUARANTEE This CLARKE product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase Please keep your receipt as proof of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not us...

Page 4: ...string is the wooden side support which holds the tread It is either positioned on one or both sides All machining with the router takes place on the string Tread The tread is the wooden part on which you stand on a staircase Riser The riser is the part between each tread See diagram This effects the rise which is measured from the top of the tread to the top of the next tread and every step or la...

Page 5: ... the nosing of one step and the nosing of the step above or as British Standards state face of a riser to face of a riser Like the riser British Standards state strict regulations These are The going should not be less than 220mm for a private stairway and not less than 250mm for a common stairway Pitch line The pitch line is an imaginary line which is drawn from the edge of each tread It stretche...

Page 6: ...repare string for marking out and keep best face upper most It is best to keep any bow in the string towards the top of the stairs 2 A line has to be drawn for a metre or so a certain distance away from the edge of the string The distance is governed by the nose length which will be used To obtain the right distance refer to the table below Rise of flight Rise of step Example 185mm Pitch Line Goin...

Page 7: ...t tread line at right angles to the first riser line from the intersection point with the riser and the pitch line Setting Up the Jig 7 The final thing to calculate is the offset value between the edge of the cutter and the edge of the jig cut out 8 This offset value varies according to which tread thickness you require 9 Select from the table page 7 the tread thickness and nose projection you req...

Page 8: ... steps 1 to 4 below to the relevant slots in the jig push spacers firmly against the edge of the string Ensure an equal amout of the stud is visible on both sides when the spacers are tightened A B Tighten the spacers by turning them in opposing directions until tight hand tight only Fit washer and wingnut on the top two studs and gently tighten Attach the sliding bar to the bottom studs and secur...

Page 9: ...equentially along the string The distance between each movement of the Jig is equal to the length of the pitch angle line See diagram above refer back to page 6 when steps were followed to calculate the pitch angle line and the length measured The angle of the pitch is maintained by the sliding bar mechanism The procedure to follow is to mark a line along the margin where the right hand side of th...

Page 10: ...g NOTE Enough room has to be left on the string before the first riser is cut to ensure there is no break out It is better to have more material than not enough as the strings can be cut to size afterwards 260mm 15mm Overlap Gap MUST NOT Exceed 100mm Open Stair Jig The open stair jig works very much in the same way as the closed staircase but the risers are left open Setting up follows the same pr...

Page 11: ...the pitch angle line and continue to follow steps 5 to 6 on page 6 4 Follow point 10 marking an offset value of 7mm page 6 5 Follow procedure as for the closed stair jig but remembering that the gap between base of riser and upper face of lower tread does not exceed 100mm see diagram above A block spacer can be put in the base of riser aperture on the jig to decrease the length of the riser alteri...

Page 12: ......

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