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Safety Precautions

WARNING:

 

As with all machinery, there are certain hazards involved with their operation and

use. Exercising respect and caution will considerably reduce the risk of personal

injury. However, if normal safety precautions are overlooked or ignored, personal

injury to the operator or damage to property, may result.

1.

ALWAYS 

Learn the equipments applications, limitations and any

specific potential hazards peculiar to it. Read and become familiar
with the entire operating manual.

2.

ALWAYS 

use a face or dust mask if operation is particularly dusty.

3.

ALWAYS 

check for damage. Before using tools and equipment, any

damage should be checked to ensure that it will operate properly,
and perform its intended function. Check for alignment of moving
parts, breakage of parts, mountings, and any other condition that may affect the
equipments operation. Any damage should be properly repaired or the part replaced.
If in doubt, 

DO NOT

 use. Consult expert advice.

 4.

ALWAYS 

disconnect power tools from the electric supply before servicing and when

making adjustments or changing accessories etc.

 5.

ALWAYS 

wear safety goggles, manufactured to the latest European Safety Standards.

Everyday eyeglasses do not have impact resistant lenses, they are not safety glasses.

6.

ALWAYS 

keep work area clean. Cluttered areas and benches

invite accidents.

7.

ALWAYS 

ensure that adequate lighting is available. A

minimum intensity of 300 lux should be provided. Ensure that
lighting is placed so that you will not be working in your own
shadow.

8.

ALWAYS 

keep children away. All visitors should be kept a safe distance from the work

area, especially whilst working with tools, particularly power tools.

9.

ALWAYS 

maintain equipment in top condition. Keep tools/machines

clean for the best and safest performance. Follow maintenance
instructions.

10.

ALWAYS 

handle with extreme care do not carry tools/machines by

the electric cable, or yank the cable to disconnect it from the
power supply.

11.

ALWAYS 

ensure the switch is off before plugging in to mains. Avoid

accidental starting.

12.

ALWAYS 

concentrate on the job in hand, no matter how trivial it may seem. Be aware

that accidents are caused by carelessness due to familiarity.

13.

ALWAYS 

keep your proper footing and balance at all times

don’t overreach. For best footing, wear rubber soled
footwear. Keep floor clear of oil, scrap wood etc.

14.

ALWAYS 

seek assistance when lifting heavy objects

(worktops etc.).

Summary of Contents for CONTRACTOR 6462121

Page 1: ...HINGE JIG Model No CHJ110 Part No 6462121 OPERATION MAINTENANCE INSTRUCTIONS 0405 HINGE JIG ...

Page 2: ... note that the details and specifications contained herein are correct at the time of going to print However CLARKE International reserve the right to change specifications at any time without prior notice 1 ...

Page 3: ...h 16mm guide bush 12 7mm router bit Minimum of 3 G clamps or similar Folding workbench CLARKE GUARANTEE This CLARKE product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase Please keep your receipt as proof of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not used for the purpose for which i...

Page 4: ...afety goggles manufactured to the latest European Safety Standards Everyday eyeglasses do not have impact resistant lenses they are not safety glasses 6 ALWAYS keep work area clean Cluttered areas and benches invite accidents 7 ALWAYS ensure that adequate lighting is available A minimum intensity of 300 lux should be provided Ensure that lighting is placed so that you will not be working in your o...

Page 5: ...using the adjustable connecting bars Attach both bars to the middle plate first and firmly secure with wing screws Fig 2 Attach top and bottom plates leaving wing screws loose to enable adjustment Fig 1 Fig 2 Connecting Bar Top Bottom Plate Middle Plate Wing Screw Wing Screw NOTE ONLY the Top and Bottom plates are adjustable and can be easily removed from assembly by simply loosening the wing scre...

Page 6: ...l securing screw on the top plate and turn the swivel through 90º so that the top plate is flush with the top of the door see Fig 6 This will set the aperture for the top hinge 6 from the top of the door NOTE the hinge plates can be positioned upside down so that the connecting bars sit underneath This is dependant on which side is the open face of the door see Fig 6 Fig 5 Open Face Open Face Open...

Page 7: ...orted i e using folding work bench or similar Routing Hinge Recesses In The Door Assemble and adjust router as follows always refer to manufacturers instructions 1 Remove all attachments if fitted i e fence guide etc 2 Fit 16mm guide bush 3 Fit 12 7mm router cutter 4 Attach dust chip extractor 5 Adjust the depth of cut just slightly deeper than the hinge thickness 6 Position the router on the jig ...

Page 8: ...hed up to the top of the door frame i e the swivel securing screw is touching the top of the frame see inset below 4 Using the G clamps secure the jig to the frame in the same way as with the door If it is not possible to use the G clamps the jig can be secured to the frame using suitable woodscrews through the holes in the jig plates Fig 9 5 Rout the hinge recesses following the instructions for ...

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