Clarke Encore S28XP, Operator'S Manual

Page 1: ...an 48906 Fax 517 484 9836 Email CustServe Michco com Web site www Michco Com Parts Web site www FloorMachineParts Com Order Parts on Line at www FloorMachineParts Com Directly to Parts Service By Emai...

Page 2: ...ining in the operation of this machine before using it If your operator s cannot read English have this manual explained fully before attempting to operate this machine Si Ud o sus operadores no puede...

Page 3: ...ct Problems In The Machine 24 Maintenance Head Position System 25 Swing Arm Assembly Drawing 26 Parts List 27 SqueegeeAssemblyS28XPandS33XP 28 Parts List 29 SqueegeeAssemblyS38XP 30 Parts List 31 Trav...

Page 4: ...an explosion when operated near flammable materials and vapors Do not use this machine with or near fuels grain dust solvents thinners or other flammable materials This machine is not suitable for pi...

Page 5: ...ormation are attached or fastened to the machine Get replacement labels and plates from your Clarke distributor WARNING Wet floor surfaces can be slippery Water solutions or cleaning materials used wi...

Page 6: ...H 250AH 330AH or 370AH 250AH 330AH or 370AH Solution Tank 30 gallon 114 liter 30 gallon 114 liter 30 gallon 114 liter Recovery Tank 30 gallon 114 liter 30 gallon 114 liter 30 gallon 114 liter Motors B...

Page 7: ...9 Push the machine to the top of the ramp 10 Turn the key switch OFF 11 Fasten the machine to the vehicle How To Remove The Machine From A Van Or Truck 1 Make sure there are no obstructions in the are...

Page 8: ...nual Encore S28XP S33XP S38XP 7 SYMBOLS USED ON ENCORE S38XP S33XP S28XP Warning Power On Off Key Switch Traverse Speed Control Solution Contro Brush Up Down Battery Meter Hour Meter Increase Brush Pr...

Page 9: ...the brush up down switch Item C to the up position and after the brush deck is completely raised then return the switch to the down position for normal scrub Solution Control Knob See Figure 1 Item D...

Page 10: ...the battery to apply the brake There is a mechanical lever located on the brake This lever is an override To manually release the brake rotate the lever toward the rear of machine counter clockwise To...

Page 11: ...he vac motor Remove the recovery tank 4 Place the batteries in the solution tank as shown in figures 8a 8d WARNING Lifting batteries without help could result in an injury Get help to lift the batteri...

Page 12: ...ff the cells prior to charging the battery Electrolyte expands during charging As a result the electrolyte could overflow from the cells Always top off the cells with distilled water after charging CA...

Page 13: ...he DC connector on the charger To charge the batteries follow this procedure 1 Put the charger on a flat surface Make sure the vents on the sides are at least two inches away from walls and other obje...

Page 14: ...iverunderthebrushmotorplate See figure 14 7 Alignthelugsonthemotorgimbalwiththeslotsinthe brush gimbal 8 Pull the brush up until the gimbal locks 9 Repeat steps 6 7 and 8 to install the second brush o...

Page 15: ...pressure is reached or until the brush deck stops moving downward To reposition the brush pressure to normal scrub press the brush up down switch to the up position and after the brush deck has comple...

Page 16: ...ts and thinners Only use a cleaning concentration recommended by the chemical manufacturer WARNING Clarke recommends a maximum water temperature of 120 F 49 C 4 Replace the solution tank lid How To Cl...

Page 17: ...rd direction See figure 23 1 7 When the machine is one machine length from the endoftheareatobecleaned figure 23 2 rotatethe solution knob to the left 8 Make a 1800 turn See figure 23 3 NOTE When you...

Page 18: ...e plug on the charger from the connector on the back of the machine See figure 24 3 Join the connector from the batteries 1 to the control panel cable connection See figure 24 4 Make sure the recovery...

Page 19: ...has an obstruction use a high pressure water hose to flush the tank or hose Put the water hose into the drain hose 4 Leave the tanks and the drain valves open to dry in the air 5 Check the squeegee b...

Page 20: ...ter installation NOTE Alwaysturnoffkeyswitchbeforeservicingthe machine WARNING Always wear eye protection and protective clothing when working near batteries NO SMOKING 1 To inspect batteries tip up r...

Page 21: ...wever they may require slight adjustment Adjusting Squeegee Pressure To adjust the pressure refer to Figure 31 Proper adjustment will produce a uniform flare along the rear blade when the machine is m...

Page 22: ...gure 33 WARNING Maintenance and repairs must be done by authorized personnel only WARNING Electrical repairs must be done by authorized personnel only Consult your Clarke Authorized Service Person to...

Page 23: ...14 Soft Nylon 11429B 19 Poly 11434B 19 Grit Heavy 11433B 19 Grit Medium 11432B 19 Grit Lite 10385A 19 Soft Nylon 11435B Pad Drivers Size Part No 19 17524B 17 17520C 14 17521C Clarke Encore 28 33 38 A...

Page 24: ...Clarke Operator s Manual Encore S28XP S33XP S38XP 23 Encore S28XP S33XP S38XP Section II Parts and Service Manual 70657A U S Patent No 6 105 192 No 5 383 251 No 6 557 207...

Page 25: ...r repair the damage Check for tripped breaker Have an authorized service person make repairs Connect the hose Turn or replace the squeegee blade Correctly install the squeegee blade Adjust the pressur...

Page 26: ...tuator will stop running down 5 Check at the front of the machine to see if the brushes or pads are completely flat on the floor The screw that goes through the brush head actuator tube 69188A should...

Page 27: ...Operator s Manual Encore S28XP S33XP S38XP Clarke Encore S28XP S33XP S38XP Swing Arm Assembly Drawing 5 04 1 31 2 2 30 3 30 6 4 7 27 32 6 8 30 16 16 30 9 10 15 11 12 29 28 17 18 19 13 14 20 21 22 6 5...

Page 28: ...NA 2 11 60454A Swing Arm Rear 1 12 920256 Nut Hex 2 13 81105A Nut ESNA SS 1 14 920296 Nut 10 24 ESNA SS 1 15 962798 Screw 10 24 x 50 1 16 87624A Washer Nylon 1 x x1 8 2 17 80015A Screw Shoulder 1 18 5...

Page 29: ...Page 28 Clarke Operator s Manual Encore S28XP S33XP S38XP 16 15 14 13 12 10 11 9 8 7 17 18 19 5 4 3 4 2 1 6 20 Clarke Encore S28XP and S33XP Squeegee Assembly Drawing 6 04 Drawing 10068A 21...

Page 30: ...nch Diameter 2 9 60272A Channel Squeegee Weldment 39 1 10 50835A Latch Squeegee Clamp 1 11 930086 Rivet 3 16 x 450 Aluminum 2 12 60252A Strap Clamp Squeegee Retainer 39 1 13 30069A Blade Rear Gum Rubb...

Page 31: ...Operator s Manual Encore S28XP S33XP S38XP Clarke Encore S38XP Squeegee Assembly Drawing 6 02 Drawing 16617A S Apply antiseize to threads 1 2 4 3 5 6 7 8 9 8 4 10 11 12 13 14 15 13 16 17 18 19 20 21...

Page 32: ...Air Duct 1 15 80011A Screw 375 16 x 3 00 2 16 37016A Grip Pad 1 17 30934A Blade Inner 1 18 30935A Blade Outer 1 19 62421A End Clamp 1 20 62444A Clamp Weld 1 21 86004A Screw 25 20 x 1 50 Hex 1 22 1709...

Page 33: ...r s Manual Encore S28XP S33XP S38XP Clarke Encore S28XP S33XP S38XP Traverse System Assembly Drawing 6 02 Drawing19021A 17 16 15 14 20 13 12 11 10 3 1 2 4 5 6 7 8 9 23 7 23 22 24 25 26 27 18 30 29 19...

Page 34: ...ee page 46 45 for parts 15 85730A Screw Hex 4 16 59969A Wheel Assembly 2 59955A Wheel Foam Filled opt 2 17 32417B Wheel Cover 2 18 81221A Lug Nut 50 20 UNF 6 19 980614 Washer Star Lock 25 3 20 60230A...

Page 35: ...ly Drawing 6 02 Drawing 11453A 11449A 11452A 1 36 2 3 4 5 7 6 8 11 14 12 13 15 16 17 18 18 12 20 10 9 29 28 27 26 24 24 25 23 6 7 9 1 3 31 21 22 32 33 34 35 27 18 35 37 38 39 40 49 48 41 51 50 4 59 60...

Page 36: ...are up linkage bars 21 to the frame Attach to Brush Motor Ref Part No Description Qty Model 44 30453A Brush Hose 2 All 45 81109A Nut 8 32 ESNA SS 4 All 46 833802 Gimbal Female 2 All 47 838301 Brush Ho...

Page 37: ...very System Assembly Drawing 2 04 4 29 1 66 3 7 6 5 2 26 25 24 23 22 7 20 24 18 45 21 68 12 11 10 9 8 76 69 21 13 46 15 16 17 49 50 51 52 28 57 70 58 56 55 54 53 24 67 71 72 59 60 44 65 64 44 61 62 63...

Page 38: ...crew 25 20x 75 SS Hex 2 All 38 87622A Washer Nylon 5 16x5 8x1 32 1 All 39 80043A Screw Shoulder 25 20x25 1 All 40 69548A RecoveryTankSupport 1 All 41 55723A Latch 2 All 42 85614A Screw 8 32 x 75 Pn 4...

Page 39: ...0520A CommutatorBracket 1 7 56480A Strain Relief 2 8 962546 Brush Board Screw 2 9 50517A Brush Board Asm w springs brushes 1 10 448396 Brush Spring 4 11 40826A BrushAssembly 4 12 55657A Lead Assembly...

Page 40: ...ing Snap 1 2 507641 Seal Oil Small 1 3 52050A Cap End 1 4 56668A O Ring 1 5 51176A Bearing Large 1 6 58316A Shaft Gear Gearbox 1 7 902605 Bearing Small 1 8 54883A Housing 1 9 58144A Seal Oil Large 1 N...

Page 41: ...658506 Shell 1 18 53995A Fan Air Seal 1 19 53996A Fan Stationary 1 Ref Part No Description Qty 1 51913A Clip optional 2 2 54809A Housing 1 3 53905A Fan 1 4 85303A Screw 8 32 x 3 8 4 5 40830A Carbon B...

Page 42: ...5 Shaft Tang Duty Cont Date Ser No 16 1 Ratio Clarke Ref Part Description Qty Wheel Flange Kit includes Flange 1 10357A Studs Key Snap Rings Shims 2 2 36508A Rubber Mount 2 3 53374A Axle Oil Seal 2 4...

Page 43: ...704A 8 Strain Relief A C Cord 837525 837525 837525 747553 747553 9 Strain Relief D C Cord 747553 747553 747553 737502 737502 10 D C Cord Assembly 51973A 51973A 51973A 42303A 42303A 11 A C Cord Assembl...

Page 44: ...Clarke Operator s Manual Encore S28XP S33XP S38XP 43 SEE PAGES 44 59 FOR COMPONENTS FOR MACHINES WITH A 41135C TRAVERSE CONTROLLER...

Page 45: ...S28XP S33XP S38XP Control Housing Assembly Drawing 12 03 Drawing 13713A for machines wtih a 41135C Traverse Controller 1 2 3 1 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 23 24 25 26 28 2...

Page 46: ...eaker 25A Scr 1 25 41423A Circuit Breaker 5A 1 26 41430A Circuit Breaker 1 5A 1 27 40179A Main Harness S Series only 1 28 60042A Stud 5 16 x 1 4 20 Thread 1 29 35252B Control Housing 1 30 87052A Nylon...

Page 47: ...S28XP S33XP S38XP Rear Cover Assembly Drawing 6 02 for machines wtih a 41135C Traverse Controller 1 2 3 2 18 17 4 16 5 6 4 7 8 9 10 11 12 13 15 14 17 5 21 20 26 15 22 23 25 28 24 17 30 31 24 32 33 34...

Page 48: ...18 65628A Lever Weld 1 19 61682A Upper Cable Assembly 1 20 41208A Battery Cable Ref 21 41140A Cable Assembly 1 22 87007A Washer 6 23 980657 Washer Lock 4 24 83307A Stud 20 8 25 962139 Screw 25 20x 62...

Page 49: ...Clarke Encore S28XP S33XP S38XP Electrical Schematic 6 02 for machines wtih a 41135C Traverse Controller Page 48 Clarke Operator s Manual Encore S28XP S33XP S38XP...

Page 50: ...Clarke Encore S28XP S33XP S38XP Connection Diagram 6 02 for machines wtih a 41135C Traverse Controller Clarke Operator s Manual Encore S28XP S33XP S38XP 49...

Page 51: ...NOTES Page 50 Clarke Operator s Manual Encore S28XP S33XP S38XP...

Page 52: ...SEE PAGES 52 57 FOR COMPONENTS FOR MACHINES WITH A 40089A TRAVERSE CONTROLLER Clarke Operator s Manual Encore S28XP S33XP S38XP 51...

Page 53: ...3 Drawing 13713A for machines wtih a 40089A Traverse Controller 1 2 3 1 4 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 22 23 24 25 26 28 29 30 31 27 32 35 33 34 36 37 38 39 40 41 17 42 43 44 45 46...

Page 54: ...Circuit Breaker 1 5A 1 27 40179B Main Harness 1 28 60042A Stud 5 16 x 1 4 20 Thread 1 29 35252B Control Housing 1 30 87052A Nylon Washer Key Switch 1 31 912226 Hour Meter 1 32 85390A Screw 25 20 x 1 2...

Page 55: ...wtih a 40089A Traverse Controller 1 2 3 2 18 17 4 16 5 6 4 7 8 9 10 11 12 13 15 14 17 5 21 20 26 15 22 23 25 28 24 17 30 31 24 32 33 34 22 23 35 36 17 30 39 40 41 29 38 37 27 48 42 43 22 44 45 46 47...

Page 56: ...ble Assembly 1 22 87007A Washer 6 23 980657 Washer Lock 4 24 83307A Stud 20 8 25 962139 Screw 25 20x 62 Hex 5 26 69878A Plug Bracket 1 27 77079A Label w Brake Warning 1 77080A Label w o Brake Warning...

Page 57: ...Clarke Encore S28XP S33XP S38XP Electrical Schematic 10 02 for machines wtih a 40089A Traverse Controller Page 56 Clarke Operator s Manual Encore S28XP S33XP S38XP...

Page 58: ...Clarke Encore S28XP S33XP S38XP Connection Diagram 10 02 for machines wtih a 40089A Traverse Controller Clarke Operator s Manual Encore S28XP S33XP S38XP 57...

Page 59: ...NOTES...

Page 60: ...lndal 46 31 706 73 00 ALTO Norge A S Oslo Norway Bjornerudveien 24 N 1266 47 2275 1770 U S A Locations European Locations CORPORATE OFFICE ALTO U S Inc St Louis Missouri 16253 Swingley Ridge Road Suit...

Page 61: ...rrent list price plus transportation costs Warranty is rendered null and void if battery is not kept filled to the proper level with DISTILLED WATER CLARKE POLYDUR AUTOMATICSCRUBBERSOLUTIONANDRECOVERY...