Clarke IT1500 Operation & Maintenance Instructions Manual Download | Manualshive

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15

DECLARATION OF CONFORMITY

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Summary of Contents for IT1500

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS DL1021 1500W INDUCTION HEATER MODEL NO IT1500 PART NO 3400765 ...

Page 2: ...rchase Please keep your receipt which will be required as proof of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not used for the purpose for which it was intended Faulty goods should be returned to their place of purchase no product can be returned to us without prior permission This guarantee does not effect your statutory rights SP...

Page 3: ...Protection Wear Protective Gloves Wear a Dual Filter Protective Mask Class 2 Appliance DO NOT use if you have an Active Implant DO NOT touch hot components Warning Risk of Fire Warning Risk of Explosion Warning Magnetic Field Warning Hot Surface DO NOT use in the Rain WEEE Directive ...

Page 4: ...ealer where the product was originally purchased This Induction Heater Kit is supplied with the following components 1 Induction Heater 5 26mm Tubular Heating Coil 2 U Shaped Heating Coil 6 32mm Tubular Heating Coil 3 Flat Heating Coil 7 Flexible Heating Coil 4 20mm Tubular Heating Coil 8 Hard Storage Case ...

Page 5: ...t be connected to the terminal which is marked L or coloured Red We strongly recommend that this machine is connected to the mains supply via a Residual Current Device RCD If in any doubt consult a qualified electrician DO NOT attempt any repairs yourself This symbol indicates that this is a Class II product and does not require an earth connection WARNING Read these electrical safety instructions...

Page 6: ... articles very quickly causing serious burn injuries or even ignite clothing 3 STAY ALERT watch what you are doing and use common sense when using this equipment DO NOT operate the heater while tired ill or under the influence of drugs alcohol or any medication 4 DO NOT use the heater within 10cm of any airbag component The heat generated by the induction heater can ignite the airbag propellant ca...

Page 7: ... moisture and DO NOT immerse it in water Exposing the heater to water or other liquids may cause electrical shock 15 Disconnect the power supply cord of the heater before changing any of the applicators 16 DO NOT twist or bend the electrical cord sharply as it could damage the internal wiring 17 DO NOT abuse the electrical cord NEVER use the cord to carry the heater Keep the cord away from heat oi...

Page 8: ... automatically stop working after ten minutes of continuous operation due to the overheating protection device The LED light will start blinking when the overheating protection device is becoming active When the LED light stops blinking you can continue to work 8 DO NOT touch the heating coil by hand before the equipment and coil are not completely cooled off Coils with high temperatures should be...

Page 9: ...equired position on the workpiece to be heated making sure it DOES NOT touch the workpiece Press and hold down the red heating switch and the LED indicator lamp will turn on and the heater will start to heat the coil 5 When the heated workpiece meets the required temperature release the heating switch the LED lamp will go off Place the heater on a flat secure area away from any flammable materials...

Page 10: ...rn out CAUTION TO PROTECT THE FIBREGLASS INSULATION ON THE COILS DO NOT HEAT UP THE WORK PIECE TO THE POINT IT IS GLOWING RED Loosening frozen rusty corroded screws and nuts 1 Follow the instructions for preparation of operation and set up on page 8 2 Press the heating switch to start the heater 3 Place the related coil around the nut initially for two seconds only pull it back and try to remove t...

Page 11: ...shrinks pull the heating coil back quickly and cool the dent with a damp cloth If the dent sucks in then you are heating the crown or you are not far enough from the outside of the crown of the dent 5 Repeat the procedure until the dent is removed to your satisfaction NOTE Should smoke appear from the dent immediately remove the coil At this point the paint will start to bubble Also pay attention ...

Page 12: ...t faster as more coil is wound round the workpiece 4 Insert the other end of the flexible heating coil into the remaining insertion port and tighten the locking knob 5 Press the heating switch to start the heater 6 Heat until the workpiece has expanded enough to remove the bearing 7 Release the heating switch and loosen both coil locking knobs to release the heating coil USE OF THE FLAT HEATING CO...

Page 13: ...LED light is controlled and can be followed by the heating switch 3 If there is a lack of power output this might be from using an improper or damaged extension cord The correct gauge and length of the cord is 7 5m 14 AWG or 15m 12 AWG Use only one extension cord at once 4 During heating up smoke may occur at the head of the heating coil due to high temperature This is a normal phenomenon 5 The he...

Page 14: ... more stubborn grease oil and dirt use a generally available non volatile automotive interior cleaning product Allow all components to dry completely before using the heater IMPROPER CLEANING AND CARE 1 DO NOT immerse any components of the unit in water or cleaning solutions 2 DO NOT spray the unit with a stream of water from a hose or wash any parts under a stream of water from a tap hydrant or s...

Page 15: ...15 DECLARATION OF CONFORMITY ...

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