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Thank you for purchasing this Pioneer 205 Air Compressor which is fitted with a

9.5 litre air receiver.
Before attempting to operate the machine, please read this leaflet thoroughly

and carefully follow the instructions given. In doing so you will ensure the safety

of yourself and that of others around you, and you can also look forward to the

compressor giving you long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12 months

from the date of purchase. Please keep your receipt as proof of purchase. This

guarantee is invalid if the product is found to have been abused or tampered

with in any way, or not used for the purpose for which it was intended.

Faulty goods should be returned to their place of purchase, no product can be

returned without prior permission. This guarantee does not effect your statutory

rights.

CONTENTS

   Page

Safety Precautions .......................................................................... 4

Electrical Connections ................................................................... 5

Preparation for Use ......................................................................... 6

Operation ........................................................................................ 6

Shutting Down ................................................................................. 8

Maintenance .................................................................................. 8

Fault Finding .................................................................................. 10

Specifications ................................................................................ 11

Accessories .................................................................................... 11

Parts Lists and Diagrams ........................................................ 12 - 14

Parts and Service ................................................................... 2 & 15

14

PARTS LIST

 No. Description

Qty Part No.

1 Head Bolt

4

FN014002021

2 After Cooler

1

FN116117020

3 Cylinder Head

1

FN016055040

4 Air Filter Assy

1

FN317050000

5 Head Gasket

1

FN116117002

6 Valve Block

1

FN116022100

7 Bolt

2

FN014013021

8 O-Ring

1

FN010102000

9 Gasket

1

FN116022010

10 Bolt

2

FN014011064

11 Cylinder

1

FN116001004

12 Sealing Ring

1

FN010114000

13 Piston Ring Set

1

FN216022002

14 Piston 47

1

FN116022004

15 Gudgeon Pin

1

FN116022040

16 Circlip

2

FN015001000

17 Piston Complete

1

FN416022004

18 Con-Rod

1

FN116091021

19 Washer

1

FN014005006

20 Capacitor

1

FN009200015

21 Bearing

1

FN033018000

22 Shaft Assy

1

FN116032006

23 Gasket

1

FN116001025

24 Dipstick

1

FN012035000

25 End Housing

1

FN016032014

26 Screw

1

FN014013024

27 Screw

5

FN014006121

28 Bolt

2

FN116011038

29 Housing

1

FN116022051

30 Rotor

1

FN116032007

31 Stator

1

FN416033604

32 Bearing

1

FN033005000

33 End Housing

1

FN116011001

34 Nut

2

FN014003002

35 Fan

1

FN116001003

 No. Description

Qty Part No.

36 Cover

1

FN116117015

37 Reset Button

1

FN008040000

38 Washer

1

FN010072000

39 Filter Element

1

FN116055043

- Gasket Set Compl.

1 FN216HN0001

50Reservoir

1 N164A51000V

51 Retaining Ring

2 FN015018000

52 Wheel

2 FN020006000

53 Anti-Vibration Pads

2 FN116011006

54 Bolt

2 FN014006022

55 Drain Valve

1 FN022022000

56 Screw

4 FN014013042

57 Power Cable

1 FN101GA0200

58 Valve

1 FN347022000

59 Press. Gauge - Res.

1 FN330004000

60 Pressure Gauge - line 1 FN330006000
61 Washer

2 FN014005037

65 Output Reg. Assy

1 FN319013000

66 Adapter

1 FN011017000

67 Pressure Reg. Assy

1 FN321053000

68 Adapter

1 FN199110140

69 Connector

1 FN011248000

70 Tube

1 FN101HN0010

71 Anti-Vibration Pad

4 FN199575000

72 Valve

1 FN047113001

73 Spring

1 FN047113002

74 Valve Housing

1 FN010041000

75 Valve Assy

1 FN347043000

76 Handle

2 FN116022015

77 End Plug

2 FN011008000

78 Hose

1 FN046001000

79 Elbow

1 FN011055000

80 Tap Assy

1 FN322007000

81 Quick Release Coupl. 1 FN116011065

Summary of Contents for Pioneer 205

Page 1: ...0503 PIONEER 205 OPERATING MAINTENANCE INSTRUCTIONS PIONEER 205 ...

Page 2: ...622 or e mail as follows PARTS Parts clarkeinternational com SERVICE Service clarkeinternational com 15 SPARES AND SERVICING Please contact your nearest dealer or CLARKE International on one of the following numbers PARTS SERVICE TEL 020 8988 7400 PARTS SERVICE FAX 020 8558 3622 or e mail as follows PARTS Parts clarkeinternational com SERVICE Service clarkeinternational com ...

Page 3: ...inder 1 FN116001004 12 Sealing Ring 1 FN010114000 13 Piston Ring Set 1 FN216022002 14 Piston 47 1 FN116022004 15 Gudgeon Pin 1 FN116022040 16 Circlip 2 FN015001000 17 Piston Complete 1 FN416022004 18 Con Rod 1 FN116091021 19 Washer 1 FN014005006 20 Capacitor 1 FN009200015 21 Bearing 1 FN033018000 22 Shaft Assy 1 FN116032006 23 Gasket 1 FN116001025 24 Dipstick 1 FN012035000 25 End Housing 1 FN01603...

Page 4: ...s can become quite hot during operation Take care not to touch these until the machine has cooled down 9 Always adjust the pressure regulator to the recommended setting for the particular spray gun or tool being used 10 When spraying inflammable materials e g cellulose paint ensure that there is adequate ventilation and keep clear of any possible source of ignition 11 Protect yourself Think carefu...

Page 5: ... is fitted with a plug which is moulded onto the electric cable i e non rewireable please note 1 The plug must be thrown away if it is cut from the electric cable There is a danger of electric shock if it is subsequently inserted into a socket outlet 2 Never use the plug without the fuse cover fitted 3 Should you wish to replace a detachable fuse carrier ensure that the correct replacement is used...

Page 6: ...completely open to permit a good distribution of the lubricating oil 5 Close the outlet tap then connect one end of suitable air hose to the compressor air outlet and the other end to the equipment to be used Set the outlet pressure by Fig 1 Fig 2 SPECIFICATIONS Rotational Speed 2850 rpm Max Pressure 10 bar Air Displacement 200L min 7 cfm approx Electric Motor 1 5 hp 1 1 kW Receiver 9 5 Ltr Compre...

Page 7: ...ulator To do this turn the Pressure Regulator Knob clockwise to increase pressure anticlockwise to decrease Note For most spraywork do not exceed 50 psi unless following paint manufacturer s instructions For other airline equipment such as air tools tyre gauges staple guns paraffin guns etc it may be necessary to set the operating pressure at a higher or lower level IMPORTANT Always refer to the a...

Page 8: ...ain plug from the crankcase cover see figs 2A and 6 3 Every 50 hours more frequently if used in a dusty environment clean the air intake filter by carefully prising off the plastic filter from the air inlet opening the bottom flap and withdrawing the sponge element see Fig 7 Clean the sponge and the inner housing If necessary thesponge filter may be gently washed in warm soapy water rinsed and all...

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