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SHUTTING DOWN THE COMPRESSOR

1. To shut off the compressor, simply press DOWN on the ON/OFF knob (See

Fig. 2) .  Always use this knob to shut down the compressor. NEVER USE THE

MAINS SWITCH TO STOP MOTOR.

2. Close the air outlet tap and trigger the equipment (spraygun, air tool etc.)

to release air from the air hose before disconnecting the hose from the

machine.

3. Before transporting your compressor or when leaving overnight, expel all air

from the receiver by opening the drain valve (55).

MAINTENANCE

A. DAILY

1. Drain any condensate that may have

accumulated in the receiver daily by un-

screwing the drain valve underneath the

air receiver (figs. 2 and 5).

2. Check the oil level before you start and

top up if necessary - (use Clarke SAE 40

compressor oil).

B. PERIODICALLY

1. After the first 5 hours of running the compressor, check the cylinder head

bolts and motor housing screws and re-tighten if any have worked loose.

2. After the first 100 hours use replace the

oil completely using Clarke SAE 40

compressor oil. Thereafter replace the

oil completely after every 500 hours of

operation or every 6 months.

To empty the oil from the machine

remove the drain plug from the

crankcase cover (see figs. 2A and 6).

3. Every 50 hours (more frequently if used

in a dusty environment), clean the air

intake filter, by carefully prising off the

plastic filter from the air inlet, opening

the bottom flap, and withdrawing the

sponge element (see Fig 7).
Clean the sponge and the inner housing. If necessary, thesponge filter may

be gently washed in warm soapy water, rinsed and allowed to dry thoroughly

8

Fig. 6

Fig. 5

before refitting. Ensure that the outer

filter cover is then pushed back on to

the air inlet.

If any part of the filter is damaged

then  you should obtain a

replacement.

4. Every 500 hours of operation or

every 6 months


clean all the external parts of

the compressor.

(This cleaning makes the cooling

process more efficient and prolongs

the life of the machine).


Check and clean the inlet and

outlet valves (consult your Clarke

dealer).



Examine the non-return valve and

replace the gasket if necessary (fig. 8)

5. In the event of an air leak follow the

procedure below:


Load compressor to maximum pressure.



Unplug the compressor.



With a brush and soapy water wet all ‘screwed’ connections.



Any leaks will show through the formation of air bubbles.

WARNING

NEVER UNSCREW A CONNECTION WHILST THE AIR RECEIVER IS UNDER PRESSURE.

ALWAYS MAKE CERTAIN THAT THE TANK HAS FIRST BEEN EMPTIED.

9

Fig. 7

Fig. 8

Parts List item No. 59

Summary of Contents for Pioneer 205

Page 1: ...0503 PIONEER 205 OPERATING MAINTENANCE INSTRUCTIONS PIONEER 205 ...

Page 2: ...622 or e mail as follows PARTS Parts clarkeinternational com SERVICE Service clarkeinternational com 15 SPARES AND SERVICING Please contact your nearest dealer or CLARKE International on one of the following numbers PARTS SERVICE TEL 020 8988 7400 PARTS SERVICE FAX 020 8558 3622 or e mail as follows PARTS Parts clarkeinternational com SERVICE Service clarkeinternational com ...

Page 3: ...inder 1 FN116001004 12 Sealing Ring 1 FN010114000 13 Piston Ring Set 1 FN216022002 14 Piston 47 1 FN116022004 15 Gudgeon Pin 1 FN116022040 16 Circlip 2 FN015001000 17 Piston Complete 1 FN416022004 18 Con Rod 1 FN116091021 19 Washer 1 FN014005006 20 Capacitor 1 FN009200015 21 Bearing 1 FN033018000 22 Shaft Assy 1 FN116032006 23 Gasket 1 FN116001025 24 Dipstick 1 FN012035000 25 End Housing 1 FN01603...

Page 4: ...s can become quite hot during operation Take care not to touch these until the machine has cooled down 9 Always adjust the pressure regulator to the recommended setting for the particular spray gun or tool being used 10 When spraying inflammable materials e g cellulose paint ensure that there is adequate ventilation and keep clear of any possible source of ignition 11 Protect yourself Think carefu...

Page 5: ... is fitted with a plug which is moulded onto the electric cable i e non rewireable please note 1 The plug must be thrown away if it is cut from the electric cable There is a danger of electric shock if it is subsequently inserted into a socket outlet 2 Never use the plug without the fuse cover fitted 3 Should you wish to replace a detachable fuse carrier ensure that the correct replacement is used...

Page 6: ...completely open to permit a good distribution of the lubricating oil 5 Close the outlet tap then connect one end of suitable air hose to the compressor air outlet and the other end to the equipment to be used Set the outlet pressure by Fig 1 Fig 2 SPECIFICATIONS Rotational Speed 2850 rpm Max Pressure 10 bar Air Displacement 200L min 7 cfm approx Electric Motor 1 5 hp 1 1 kW Receiver 9 5 Ltr Compre...

Page 7: ...ulator To do this turn the Pressure Regulator Knob clockwise to increase pressure anticlockwise to decrease Note For most spraywork do not exceed 50 psi unless following paint manufacturer s instructions For other airline equipment such as air tools tyre gauges staple guns paraffin guns etc it may be necessary to set the operating pressure at a higher or lower level IMPORTANT Always refer to the a...

Page 8: ...ain plug from the crankcase cover see figs 2A and 6 3 Every 50 hours more frequently if used in a dusty environment clean the air intake filter by carefully prising off the plastic filter from the air inlet opening the bottom flap and withdrawing the sponge element see Fig 7 Clean the sponge and the inner housing If necessary thesponge filter may be gently washed in warm soapy water rinsed and all...

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