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10

CHANGING THE SANDING BELTS

1. Loosen the socket head screw 

using the 6 mm hex wrench 
provided.

2. Raise the belt sanding arm as 

shown.

3. Slide out one end of the tension 

lever as shown to release belt 
tension.

4. Remove the tray located on the 

bottom of the belt sanding arm by 
loosening the two screws on the 
back of the belt sanding arm.

5. Slide the sanding belt off of the drive and idler drums.

6. Slide new sanding belt over the drive and idler drums. Ensure the belt is 

centred on both drums and is the right way round.

7. Return the tension lever into its original positiom to apply tension to the belt.

8. Replace the tray and tighten the two screws on the back of the belt 

sanding arm. 

9. Lower the belt sanding arm and tighten the socket head screw using the 

6mm hex wrench provided.

CONSUMABLES

Sanding Belts are available from your Clarke dealer.

10. Before using, check belt tracking as described in the next section and 

adjust as necessary.

CAUTION: CHECK THE INSIDE OF THE BELT FOR A "DIRECTION ARROW". IF 
PRESENT, INSTALL THE BELT WITH THE ARROW POINTING IN THE SAME 
DIRECTION AS THE DIRECTION INDICATOR ON THE HOUSING.

Grit

Part number

Fine

6502096

Medium

6500808

Course

6502101

Summary of Contents for WOODWORKER 6500412

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS LS0816 BELT DISC SANDER MODEL NO CS4 6D PART NO 6500412...

Page 2: ...which will be required as proof of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not used for the purpose for which it was intended Faul...

Page 3: ...ure that lighting is placed so that you will not be working in your own shadow 7 ALWAYS keep children away All visitors should be kept a safe distance from the work area especially when the machine is...

Page 4: ...machine Be aware that harmful or toxic dusts could be produced when sanding some woods 3 ALWAYS use the table to support the workpiece 4 ALWAYS check to ensure the table and attachments are secure be...

Page 5: ...of this product do not correspond with the markings on the terminals of your plug proceed as follows The wire which is coloured Blue must be connected to the terminal which is marked N or coloured Bl...

Page 6: ...tions are inherently dusty It is strongly recommended that users use a dust collection system when using this belt disc sander The use of a mask or respirator is still recommended even when a dust col...

Page 7: ...G WORK TABLE ASSEMBLY 1 Position table support bracket so that the pivot pin fits into the corresponding hole on the sander frame and the radius slot aligns with the threaded hole in the frame 2 Place...

Page 8: ...cket head screws washers as shown Do not overtighten The gap between the sanding belt and the backstop should be no more than 2mm ATTACHING A DUST COLLECTION HOSE This sander is equipped with a 2 60 m...

Page 9: ...ng away from the new sanding disc 6 Align perimeter of disc with plate and press disc firmly into position on plate leaving no loose edges 7 Replace the disc guard disc guard screws and work table CON...

Page 10: ...rums and is the right way round 7 Return the tension lever into its original positiom to apply tension to the belt 8 Replace the tray and tighten the two screws on the back of the belt sanding arm 9 L...

Page 11: ...the left side of the machine TO TRACK THE SANDING BELT 1 Rotate the sanding arm to the desired position and tighten socket head screw to secure 2 Turn power switch ON 3 Note whether the belt tends to...

Page 12: ...anding belt can be used in the vertical or horizontal position depending on operator needs and the workpiece To change from one position to the other 1 Loosen the socket head screw using the 6 mm hex...

Page 13: ...nough pressure to allow the sanding belt to remove material SANDING CURVED PIECES When sanding inside curves on the belt sander always sand on the idler drum end of the belt 1 Hold the workpiece firml...

Page 14: ...2 Keep the machine dry clean and free from oil and grease 3 Store the tool in a safe and dry place out of reach of children 4 During normal use sanding belts and disc can become loaded with sanding d...

Page 15: ...er in adjusting hole Push up on screwdriver to tighten tension between pulleys 5 Tighten screws fully being careful not to disturb the belt 6 Test belt tension by placing fingers on either side of bel...

Page 16: ...Mitre Guide Angle Range 0 60 degrees Net Weight 18 65 kg Dimensions LxWxH 447 x 363 x 255 mm Sound Pressure Level dB LpA 91 1 dB A Sound Power Level dB LWA 79 9 dB A Vibration 3 34 m s2 Part No 650041...

Page 17: ...17 EXPLODED DIAGRAM PARTS LIST...

Page 18: ...2 Joint Lever 43 Screw Bushing D12 44 Bearing 101 45 Idler Roller 46 Idler Shaft 47 Phillips Screw M5x20 48 Bushing 49 Connecting Rod 50 Tension Spring 51 Tension Knob 52 Big Flat Washer D5 53 Hex Nut...

Page 19: ...19 DECLARATION OF CONFORMITY...

Page 20: ......

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