Clarke X-Pro CAT200 Operating & Maintenance Instructions Download | Manualshive

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Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

COMPRESSED AIR REQUIREMENTS

A typical air line layout is shown below. If an automatic in-line filter/regulator is
used, it will keep the tool in good condition, but should be regularly checked
& topped up with oil. CLARKE air-line oil should be used, and the lubricator
adjusted to approx 2 drops per minute.

WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU
ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF
COMPRESSORS AND A COMPRESSED AIR SUPPLY.

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Summary of Contents for X-Pro CAT200

Page 1: ...OPERATING MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC1019 ISS 1 AIR HAMMER MODEL NO CAT200 PART NO 3120517 ...

Page 2: ...ference SPECIFICATIONS Please note that the details and specifications contained herein are correct at the time of going to print However CLARKE International reserve the right to change specifications at any time without prior notice Maximum Operating Pressure 90 psi 6 2 bar Air Consumption under load 5 5 cfm Max Blows per minute 3000 Variable speed Trigger operated Air Inlet Size 1 4 BSP female ...

Page 3: ...ch keep proper footing and balance at all times 5 DO NOT fit the air tool to a stand or clamping device that may damage it 6 NEVER use oxygen CO2 combustible gases or any bottled gas as a source of power for the grease gun This product should only be used with a suitably rated compressed air supply 7 DO NOT connect the air hose with your finger on the trigger of the air tool 8 ALWAYS keep the air ...

Page 4: ...hands or arms Stop using the tool if discomfort a tingling feeling or pain occurs Seek medical advice before resuming use 18 DO NOT carry an air tool by the air supply hose 19 DO NOT carry an air tool with your finger on the trigger AIR HAMMER SPECIFIC HAZARDS 1 Only use accessories designed for use with this air tool 2 DO NOT use any of the chisels supplied as hand struck tool 3 DO NOT use blunt ...

Page 5: ...automatic in line filter regulator is used it will keep the tool in good condition but should be regularly checked topped up with oil CLARKE air line oil should be used and the lubricator adjusted to approx 2 drops per minute WARNING COMPRESSED AIR CAN BE DANGEROUS ENSURE THAT YOU ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF COMPRESSORS AND A COMPRESSED AIR SUPPLY ...

Page 6: ...any moisture is drained from the compressor daily and the inlet filter is kept clean If an unusually long air hose is required over 8 metres the line pressure or the hose inside diameter may need to be increased The air hose must be rated at least 150 of the maximum operating pressure of the air tool DO NOT exceed the maximum operating pressure for the air tool It is recommended that air pressure ...

Page 7: ... Parts clarkeinternational com or Service clarkeinternational com OVERVIEW 1 Retaining spring 2 Trigger 3 Air Inlet 4 Inlet adaptor 5 Chisel Set including A Piercing cutter B Spot weld chisel C Rivet cutter D Bush splitter E Panel cutter ...

Page 8: ...done using either the male adaptor supplied or using a mini oiler from your CLARKE dealer 5 Connect the other end of the hose to the compressor PTFE tape may be useful for sealing threaded connections 6 Turn on the air supply and check for air leaks Rectify any found before proceeding Set the working pressure to 90psi 6 2 bar for best performance 7 Place a sheet of paper next the exhaust port and ...

Page 9: ... 4 Replace the retaining spring Use the lugs to help tighten USING THE AIR HAMMER 1 Hold the tool firmly then bring the tool towards the work at an angle of approximately 60 70 degrees 2 Squeeze the trigger with the chisel in light contact with the work The chisel speed is controlled by squeezing the trigger 3 Move slowly across the work surface To remove scale rust or other contaminants only a li...

Page 10: ...ge It is recommended that you procure a spare spring for use in the event of failure occurring during the course of a particular job DISCONNECTING THE AIR SUPPLY 1 Do not disconnect the air hose until the supply is isolated at a shut off valve 2 Once the pressure has been isolated disconnect the air supply hose from the air tool 3 Shut down the compressor at the end of the work session ...

Page 11: ...e mechanism with gum solvent oil or an equal mixture of CLARKE air line oil and paraffin Allow to dry before use 3 If the tool still runs erratically or becomes inefficient and the air supply is of good quality it may be necessary to dismantle the air motor and replace worn or damaged parts You may prefer to take the tool to your CLARKE dealer if internal maintenance is required PERFORMANCE Please...

Page 12: ... repair 2 Drip air tool lubricating oil into air inlet Allow oil to soak moving parts before using Tool runs slowly Air flows weakly from exhaust 1 Motor parts jammed with gum dirt 2 Air line regulator in closed position 3 General airflow blocked by dirt 1 Examine inlet air filter for blockage and clean if necessary Drip a few drops of air tool lubricat ing oil into air inlet 2 Adjust in line regu...

Page 13: ...No Description No Description 1 Main housing 11 O ring 2 Valve seat 12 Valve stem 3 Valve plate 13 Trigger 4 End cap 14 Set pin 5 Piston 15 Air inlet 6 Cylinder 16 Piercing chisel 7 Retainer spring 17 Rivet cutting chisel 8 O ring 18 Panel cutting chisel 9 Valve sleeve 19 Spot weld chisel 10 Spring 20 Bush splitting chisel ...

Page 14: ...rt no 3050825 is available from your CLARKE dealer GUARANTEE This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase Please keep your receipt which will be required as proof of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not used for the purpose for which it was intended Faulty goods...

Page 15: ...15 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY ...

Page 16: ......

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