Clary Corporation SP2000SN, User & Service Manual

Page 1: ...SP 2000 User Service Manual SP SERIES CONTINUOUS POWER SYSTEM MODELS COVERED SP2000SR SP2000SN Included with PIM30 PIM60 2000VA...

Page 2: ...property of Clary Corporation is proprietary confidential and not to be disclosed disseminated or used except for the purpose provided by CLARY CORPORATION P N 510 13523 REV NR 05 22 2003 CLARY CORPO...

Page 3: ...on 17 Section 3 Installation and Operations 3 1 Installation 20 3 2 Preparation 20 3 3 Procedure 22 3 4 Operation Configuration and Setup 23 3 5 Operation 26 3 6 Optional Communication Procedure 27 Se...

Page 4: ...2 Pin Assignments 28 LIST OF TABLES Table 1 Front Panel View 10 Table 2 Rear Panel View 11 Table 3 Electrical Specifications 17 Table 4 Physical Specifications UPS Electronics Module 18 Table 5 Physic...

Page 5: ...ception All units in this manual have been tested and found to comply with the limits for a Class A computing device in accordance with the specifications in Subpart J of Part 15 of FCC Rules which ar...

Page 6: ...compromising public safety With fully conditioned regenerative sine wave power and military quality battery backup the SP Series Traffic UPS is your complete power solution This Owner s Operating Manu...

Page 7: ...nuously generates 120V AC power The selected mode determines when and how the UPS generated power is applied to the loads in the traffic cabinet Standby Operating Mode During Standby operation utility...

Page 8: ...he UPS Within the limitation of the battery capacity virtually all brownout and power outages are eliminated Additional Notes on Operating Modes A generator can also be connected up and fed through th...

Page 9: ...all numbered items will be enhanced to ensure you have a full understanding of the operation of this system Visual indicators used on the front panel are long lasting very efficient light emitting dio...

Page 10: ...Output indicator 5 LOAD LEVEL Output capacity indicators 16 DC INPUT Protection circuit breaker for battery 6 BATTERY LEVEL Charge discharge indicators 17 BYPASS Protection circuit breaker for bypass...

Page 11: ...here SUMMARY OF INDICATORS AND CONTROLS SYSTEM POWER SWITCH The main control switch that engages utility power to the entire unit By activating this switch it initializes normal operation NOTE The DC...

Page 12: ...e system in the event no utility power is available The system will be allowed to start up by using power from the battery Depress this switch the indicator above it will light and hold it in until th...

Page 13: ...put connector that provides continuous power This receptacle is connected to the bypass line when the inverter is not running BYPASS A 20A protective pop out circuit breaker in the bypass line of the...

Page 14: ...batteries at an ambient temperature of 25C Operation The Traffic UPS is capable of producing simultaneously full regenerated and regulated true sine wave power with standby and continuous AC outputs T...

Page 15: ...y modes of operation the PIM is activated when the utility is below 100 2 VAC or above 130 2 VAC The UPS does draw from the batteries until the voltage is out of the previously stated limits There is...

Page 16: ...Valve Regulated Lead Acid batteries that have been field proven and tested by the U S military The OutPostTM batteries supplied by Clary Corporation are certified to operate at extreme temperatures fr...

Page 17: ...Input Protection Input Fuse 25 amps Output Specification Nominal Output Voltage 120 VAC Single Phase Power Rating 2 kVA 2000VA 1400W 16 7Amps Output Voltage Regulation 2 for 100 step load change and f...

Page 18: ...l mount units Width 19 Depth 13 Height 5 25 Weight UPS 25 lbs Shipping weight 30 lbs Table 5 PHYSICAL SPECIFICATIONS PIM MODULE Physical Specifications PIM Module Dimensions Width 6 Depth 2 8 Height 9...

Page 19: ...s each set provides 96 VDC Lower Higher AH capacity batteries allowing less or more runtime are available on special order Call factory for more information Communications Controls Diagnostics Alarm F...

Page 20: ...any way There MUST BE clearance around each air inlet and vent The air should remain free from excessive dust and chemical fumes Total power requirements to be drawn from the UPS must not exceed the r...

Page 21: ...seful during previous installations Contact the responsible agencies to schedule a brief power down 10 to 15 minutes at the intersection s affected Allot 2 hours of time for the installation Table 9 R...

Page 22: ...net side and connect to Out H terminal of PIM 3 Connect Common N terminal of PIM to neutral bus using AWG 8 wire 4 Connect Common G terminal of PIM to ground bus using AWG 8 wire 5 Connect Flash conne...

Page 23: ...O W E R C O M P A N Y Page 23 3 4 OPERATING CONFIGURATION AND SETUP Figure 1 shows how the PIM is connected to the traffic cabinet This schematic diagram illustrates the interconnections Figure 3 PIM...

Page 24: ...fied Schematic Diagram B A K1 NO NC C C N O N C C N O N C C N O N C B A B A B A NEUTRA AC IN GROUN AC ON TIMER LOW C NO NC C NC NO C NC NO 1 2 3 4 5 6 7 8 9 10 11 12 13 6 7 5 3 1 4 2 2 UTI LIT Y FAI L...

Page 25: ...E R C O M P A N Y Page 25 Figure 5 Power Interface Module PIM60 Simplified Schematic Diagram TB1 NEUTRAL AC IN GROUND AC OUT 1 2 3 4 6 7 5 3 1 4 2 BATTERIES 2 7 10 12 9 8 7 6 5 10 9 K1A K1B MC1 NC MC...

Page 26: ...ted through the Bypass breaker Battery Operation after AC Start Up Remove AC power from the system The AC ON light will flash In stand by mode inverter power will be supplied to the PIM in two timing...

Page 27: ...ON can reset the system 3 6 Optional Communication Procedure The UPS system includes additional interfaces for communications to host computers or other similar devices Their use is optional but allow...

Page 28: ...NAL 6 UPS SHUTDOWN 7 UPS SHUTDOWN RS232 PORT RJ45 1 SIGNAL GND 2 RECEIVING DATA RXD 3 TRANSMITING DATA TXD 4 REQUEST TO SEND RTS 5 CLEAR TO SEND CTS 6 DATA TERMINAL READY DTR 7 SIGNAL GND 8 SIGNAL GND...

Page 29: ...also be specified Calibration Used to compensate for small offsets in reading internal voltages A factory supplied PC computer program SP1000 EXE is used to change these values Information is provide...

Page 30: ...presented giving various options Submenus are available Clary Digital SP1000 Command Program Access DEBUG Version 12 of March 19 2001 Command Choices Menu Q Quit G Control UPS Operation R Reset UPS O...

Page 31: ...0 B FLASH TRIGGER Volts 69 C BACKUP STANDBY TIMEOUT 0 D BAT TEST PERIOD HRS 0 E INTERFACE DELAY x10 msec 0 Set Option Number q quit r re read Enter the appropriate menu selection 1 8 A E to change a p...

Page 32: ...ved Fixed 0 2 Reserved Fixed 0 1 Bypass Disabled Bypass Enabled 0 Bypass Overloads Don t Bypass Overloads Default 30H Notes Long returns insert 2 5 second power breaks upon return from Standby operati...

Page 33: ...0 Notes Feature cannot be disabled FLASH TRIGGER Volts Enter this value in decimal units of volts This is the voltage specifies the trip point that activates the Flash operation via the LOW BATT relay...

Page 34: ...affic UPS Program for Windows Connect a straight through 9 pin RS232 cable from the computer serial port to the UPS RS232 port Make sure UPS is turned on Click OK Select comport being used Typically C...

Page 35: ...he UPS Status tab This screen shows the current UPS Input status Output status and Battery Status Click on the Performance tab This screen shows the UPS Performance Data The only two changeable featur...

Page 36: ...O N T I N U O U S P O W E R C O M P A N Y Page 36 Click on the Alarm Status tab This screen shows the type of alarm the unit is in Click on the Options tab From this screen you can change many of the...

Page 37: ...is used in the Continuous Operating Mode a The Long return if flash volt or minutes trigger occurred is used to force a break in power for 2 5 seconds after the utility power returns if Flash trigger...

Page 38: ...Continuous operation b The Sets STANDBY Operating Mode is to set the UPS into Standby operation From the Options menu click on the Set Value tab for 7 Backup Delay The Backup Delay allows you to set t...

Page 39: ...me that specifies the trip point that activates the Flash operation via the TIMER relay contacts in the PIM30 after Utility power is lost From the Options menu click on the Set Value tab for B Flash T...

Page 40: ...ys wear eye protection when servicing energized power electronics Connect equipment only to three wire AC outlets two poles plus ground The receptacle must be connected to an appropriate protected bra...

Page 41: ...WARNING Never attempt to service batteries Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions Keep unauthorized personnel aw...

Page 42: ...e batteries to the factory ALWAYS contact the factory for information concerning shipment disposal or replacement of batteries Table 11 PREVENTIVE MAINTENANCE SCHEDULE Item Schedule Actions Cleaning 6...

Page 43: ...your unit Clary Corporation 1960 S Walker Avenue Monrovia CA 91016 1 800 551 6111 If a problem should occur it is important that you obtain a Return Material Authorization RMA number from the Service...

Page 44: ...via the best least expensive carrier available or via customer s shipping instructions 2 3 The nature of certain equipment installations may be such that it would be impractical or technically infeas...