Clayton Power 1012-50, User Manual

Page 1: ...G3 COMBI MODEL 1012 50 1024 30 1312 80 1512 80 1524 40 2012 100 2324 50 VERSION 2 0 USER S MANUAL Clayton Power Website www claytonpower com ...

Page 2: ......

Page 3: ... section Switch ON the inverter Remote ON OFF Errors inverter Charger section Charge current adjust Charge characteristic setup Activate the charger Charge power reduction Boost charging Top charging Fully charged battery Deactivate the charger Errors charger 5 1 Load search mode Activate load search mode Deactivate load search mode Remote used with load search function 5 2 Charge current setting ...

Page 4: ...ATTERY Battery types Open Sealed Lead acid Open Sealed Lead acid Open Sealed Lead acid Open Sealed Lead acid Open Sealed Lead acid Open Sealed Lead acid Open Sealed Lead acid Charge characteristic IUoUo IUoUo IUoUo IUoUo IUoUo IUoUo IUoUo Battery temperature sensor NTC Yes Yes Yes Yes Yes Yes Yes CHARGE CURRENT Max charge current adjustable 0 50A 0 80A 0 80A 0 100A 0 30A 0 40A 0 50A Charge current...

Page 5: ...2x116 Weight 6kg 6kg 7 5kg 7 5kg 6kg 6kg 7 5kg 7 5kg General features Model 1012 1312 1512 2012 1024 1524 2324 2336 Overload protection Yes Yes Yes Yes Yes Yes Yes Yes Short circuit protection output Yes Yes Yes Yes Yes Yes Yes Yes Over temperature shut down Yes Yes Yes Yes Yes Yes Yes Yes High battery voltage shut down Yes Yes Yes Yes Yes Yes Yes Yes Lauqered PCB Yes Yes Yes Yes Yes Yes Yes Yes T...

Page 6: ...1 1 Mechanical Dimensions Model 1512 80 2012 100 2324 50 ...

Page 7: ...1 2 Mechanical Dimensions Model 1012 50 1024 30 1312 80 1524 40 ...

Page 8: ...he cables is influencing the EMC behavior of the system in which the inverter is a component This is due to the fact that the cables are receiver and transmitter antennas of radio frequency electromagnetic interference Good EMC properties are obtained in the following way Place the cables in a metal rail The metal offers resistance against interference currents The battery cables should be placed ...

Page 9: ...sult in instantaneous damage of the unit Such damage is not covered by the guarantee Do not connect inverters or combi in parallel It will damage the unit s Such damage is not covered by the guarantee Do not connect AC generator or AC mains to the unit s AC output connector grey Neutrik It will damage the unit Such damage will not be covered by the guarantee 2 2 AC Mains cables When installing the...

Page 10: ...Switch 2 Potentiometer Charging current adjustment 3 Charger LED Green 4 Inverter LED Blue 5 Battery LED Red 6 AC charger input connector type NEUTRIK Blue 7 Positive voltage DC input terminal 8 Negative voltage DC input terminal 9 External DATA connector RJ12 type 6p6 10 External DATA connector RJ12 type 6p6 11 External DATA connector type PHOENIX MSTBA 2 5 3 G 5 08 12 Fuse holder for input mains...

Page 11: ... battery switches on the combi Not connected no influence Phoenix Combicon MSTB 2 5 3 ST 5 08 Pin Signal Description 1 DATA Single Wire Clayton Communication 2 REMOTE Connected to plus pole of the battery switches on the combi Not connected no influence 3 CHG2_OUT Extra charger output option 2 1 The signal wires of the two connectors are connected parallel so the pin out and the signals on the cor...

Page 12: ...e Bus Clayton Device NC Switch Relay ignition Modular plug conforming to FCC part 68 subpart F Cable length maximum 3m Limit of the device 1 6 DATA 1 REMOTE 2 CHG2_OUT 3 1 2 3 1 3 1 3 See wiring above See wiring above Optional Backup Battery The two RJ12 6 pole connectors are connected parallel to each other pin to pin Phoenix Contact 1757022 ...

Page 13: ...ousing Insert Chuck Bushing 3 3 Neutrik connectors assembly Cable Preparation Wiring Assembling BLUE GREY Combination for AC Power IN only combi models Combination for AC Power OUT Engagement Separation ...

Page 14: ...arge the battery bank Back up mode In case of black out of AC public grid the device will switch over automatically to inverter function and the connected equipment will still run powered by the battery Important the inverter section must be switched on Inverter section Switch ON the inverter Push down ON OFF power switch for approximately 2 seconds both blue and red LED will light After 2 seconds...

Page 15: ...hen removed short charge time the inverter can be restarted even if the battery is still empty Charge power reduction 2300W 10A from the AC grid should not be exceeded The charger reduces automatically the charge current if the total power exceeds 2300W charge power load power Note the regulation is slow in order to allow load peak currents without disturbing the charging Important The device has ...

Page 16: ...AC voltage 110VAC 265VAC Note No NTC connected flash code is only present for 20 seconds and then the green LED will indicate the actual charge status Note If no NTC is used the charger will charge the battery without temperature compensation Poor connections or disconnection of battery during charging 2 flash all LED together Note Always make sure that all connections joints are in a good quality...

Page 17: ...e no load is active The device switch on automatically when a load is connected 10W resistive The load search mode will remain active until deactivation or disconnection of the battery the mode will be active 15min after disconnecting the battery Note there will be a small delay when connecting a load and until the device starts up automatically Note If load search mode is entered with a load conn...

Page 18: ...the battery will be destroyed Wet batteries open type will loose water and need to be topping up If you are in doubt how your battery batteries shall be charged please consult your Battery Technical Manual data sheet or your local battery distributor Temperature compensation NTC sensor When using the external temperature sensor NTC the charger will reduce the charge current with respect the max al...

Page 19: ...lly reduce the charge current until the charger measure 1Amp Battery Full Float charge Continuously light green LED The battery was detected fully charged Maintenance current Float charge Continuously light green LED The charger keeps a pre set float charge voltage and adjusts the charge current automatically to compensate for battery discharging The charger can deliver up to 50 of max adjusted ch...

Page 20: ... in power supply while starting up Green LED Description ON Battery fully charged float charging Slow flashing Charger is in absorption phase of charging top charging Fast flashing Charger is boost charging 1 Flash Mains present but too low 2 Flash Mains too high Red LED Description No light Battery okay ON Battery voltage too low Flashing Battery voltage too high All LED Together Description ON N...

Page 21: ...rged up to 80 of rated capacity without being damaged Battery sizing The batteries are the inverters combi energy source The larger the batteries are the longer the inverter can operate before recharging is necessary An undersized battery bank results in reduced battery life and disappointing system performance The leading cause of premature battery failure is improper charging and poor battery ma...

Page 22: ...ed battery should be considered for fully charged Before reading out the open cell voltage the surface charge has to be removed the recommended method is to allow to sir or rest the battery without charging or discharging for between six to twelve hours at room temperature if possible As a part of the maintenance always tight loose hold down clamps to prevent excessive vibration battery lugs termi...

Page 23: ... void and will not be applied if The inverter has been used against the recommendations of this manual The inverter has been used in an application outside of general automotive solar industrial or marine applications without the agreement of Clayton Power The inverter has been modified or repaired without written authorization of Clayton Power Reverse polarity excessive overloading general abuse ...

Page 24: ......