Proper breathing protection should be worn whenever sanding surfaces with potentially harmful surface coatings.
Paints and primers may contain lead, chromium, or other hazardous substances which can cause respiratory damage
when inhaled as an airborne particle. Sanding fiberglass and other composite materials can generate a fine dust which
has the ability to cause harm to the lungs. When in doubt, always take proper precautions.
Proper eye protection should always be worn when using any Vacuum Sanding System or pneumatic tool.
The mechanical interaction between the tool and the work surface can generate flying particles which can cause
severe damage to the eyes.
Vacuum equipment should always be grounded. The friction caused by dust and air moving through the vacuum
system causes a remarkable amount of static electricity. If the vacuum is not grounded at all times, the static charge
will build rapidly, and may arc to the nearest ground. In environments where flammable fumes are present, this sudden
spark can cause an explosion.
Repair or Warranty Contact
Clayton Associates, Inc.
•
1650 Oak Street
•
Lakewood, New Jersey 08701
•
P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com
•
Sales@JClayton.com
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Hazardous Materials Warning
There are no inherently hazardous materials in the Clayton Backpack™ Vacuum Systems. However, use of the system can generate
hazardous materials, depending on the media being sanded. When removing coatings such as lead paint, chromated primers, or other
hazardous paints and primers, the resultant dust is hazardous and can cause serious health problems. Check with environmental or
safety officers to determine the level of protection required when performing surface coatings removal.
Introduction
Fabrication and surface preparation of sheet metal, composites, fiberglass, wood, and other materials frequently requires a technician
to use pneumatic tools. These tools, whether sanders, drills, needle scalers, or trimmers, all generate dust and debris, which can be
hazardous to the technician and to the environment. Use of a HEPA (High Efficiency Particulate Air) filtered vacuum along with vacuum
capable tools can practically eliminate all exposure to airborne dust. The procedures herein provide a method for performing surface
preparation operations while minimizing the particulate contamination of hazardous dust into the air, ground, and water.
This technical manual describes the Clayton Vacuum System, and provides operating instructions, troubleshooting, and an illustrated
parts breakdown (IPB).
Description
Clayton Vacuum Systems integrate a high efficiency filter vacuum cleaner with powerful electric motors for eliminating airborne toxins
including lead, chromium, and dust during sanding/grinding operations from metallic and nonmetallic aircraft structures, marine vessels,
ground support equipment, and other surfaces requiring maintenance.
The Clayton Backpack HEPA Filtered Vacuums consist of a polyethylene tank and a base enclosure with an electric motor. The vacuums
are mounted to an ergonomic backpack harness and can be used as a backpack vacuum or placed on a dry surface during use.
The vacuum utilizes a three-stage replaceable filter system, and provides exceptional HEPA filtration of 99.97% of airborne particles
0.3 micron in size or larger. The first stage is a disposable filter bag, which captures the larger particles. After the filter bag, air passes
through a cloth prefilter and finally a HEPA filter which captures any remaining particles.
Warnings and Cautions
When operating electric or air-powered appliances, or while working nearby one, safety precautions should be exercised to avoid
personal injury and property damage. The following safety precautions should be followed by and communicated to all personnel working
with or around Clayton Vacuums and pneumatic tools:
Before using this cleaning equipment, please check to see that a disposable filter bag is positioned properly in the
vacuum, and that a Clayton HEPA Filter is in place. Follow approved safety procedures to open filter compartment after
initial use, and use proper PPE to prevent personal exposure to hazardous dust.
This vacuum collection system is intended to collect dry matter. Free flowing liquids may damage the HEPA filter and
motor, and will void the warranty.
This equipment should always be stored in a dry area.
