Clayton Tent & Vent TV-1400, Safety, Operation And Maintenance Manual

Page 1: ...perating your air tool The proper NESHAP Filters from Clayton Associates must be installed in the TV 1400 at all times The TV 1400 must be used with the supplied or recommended accessories from Clayton Associates Any alteration to the TV 1400 by a third party will nullify its warranty Always lock the brakes on the TV 1400 once positioned so that it does not roll Tent Vent High Flow NESHAP Filtrati...

Page 2: ...64 6084 TV 1400 www DustlessMadeSimple com Sales JClayton com Page 2 Applications Environments 3 Specifications Requirements 4 What s In the Box 5 Consumables 6 Accessories 6 Getting Started 8 Before Each Use 10 Change the Inlet Baffle 14 Change Filters 15 Illustrated Parts Breakdown 17 Limited Lifetime Warranty Terms And Conditions 22 ...

Page 3: ...ull depth loading provides up to 99 8 removal efficiency with a Paint holding capacity of 12 pounds Stage 2 NESHAP Merv 8 Filter Stage 2 is a progressive density media composed of 100 synthetic fibers It has durable internal steel support wires and is excellent for high moisture applications Stage 3 Pocket Filter Stage 3 is a High Efficiency Multi Pocket Final Filter for Paint Booth Exhaust It is ...

Page 4: ...electrical potential to eliminate static discharge between them Tools And Attachments The TV 1400 is only NESHAP compliant when used with the proper filters and accessories provided by Clayton Proper order and orientation of the filters is required Any alteration to this equipment by a third party will nullify its warranty Compressed Air Requirements Compressed air must be clean dry and oil free t...

Page 5: ...e items shown stored in the lower drawer WHAT S IN THE BOX TV 1400_001 TV 1400 Filter Unit GL_006 Ground Cable Hardware TV 1400_007 18 Inlet Extension TV 1400_002 12 Muffler TV 1400_003 Inlet Flange TV 1400_004 Inlet Cap and Clamp TV 1400_005 Exhaust Cap and Clamp TV 1400_006 NESHAP Pocket Filter TV 1400_009 Carbon Filter TV 1400_008 NESHAP Stage 2 Filter TV 1400_010 NESHAP Stage 1 Filter TV 1400_...

Page 6: ...xible ducting provides the ability to direct Tent Vent suction to areas like aircraft tails Link up to four sections creating a 60 foot extension duct 955 TVC5225 Ducting Cart The Ducting Cart provides storage for four sections of flexible ducting CONSUMABLES Item Part Number Filter Pad Merv 8 24X24 10Pk 627 242401 PM08 Filter Pad Neshap 99 24X24 10Pk 627 242401 PN99 Carbon Filter 24X24X4 2Pk 627 ...

Page 7: ...lier Stapler Stitching poly sheeting together with staples is easier than tape Intake Filter Media Use this gauze type material to cover make up air vents in your tent preventing debris from entering Poly Ducting Attach to the Tent Vent muffler to direct exhaust away from the work area or outside Filters A compliment of Tent Vent replacement filters ACCESSORIES TV 1400_015 Rosin Paper Poly Sheetin...

Page 8: ...lift carefully remove the Tent Vent TV 1400 from the shipping pallet 2 Visually inspect the Tent Vent TV 1400 to verify that no parts are missing or damaged 3 Attach the Inlet Flange This may ship installed Using the six 6 sets of hardware provided attach the inlet flange to the inlet opening GETTING STARTED TV 1400_021 Place forks here to lift TV 1400_022 Bolt x6 Washer x6 Nut x6 TV 1400_023 Bolt...

Page 9: ...ton com Page 9 4 Attach the inlet cover to the inlet flange Using the 8 inch band clamp provided attach the inlet cover to the upper inlet flange 5 Attach the exhaust cap Using the 7 inch band clamp provided attach the exhaust cap to the lower exhaust flange GETTING STARTED TV 1400_024 Inlet Flange Inlet Cap 8 Band Clamp TV 1400_025 Exhaust Flange Exhaust Cap 7 Band Clamp ...

Page 10: ...he exhaust cap from the lower exhaust flange and store it in the drawer Use the 7 inch band clamp from the cap to attach the 12 inch muffler to the lower exhaust flange 2 Attach the inlet extension to the inlet flange optional Remove the exhaust cap from the upper inlet flange and store it in the drawer Use the 8 inch band clamp from the cap to attach the 18 inch inlet extension to the upper inlet...

Page 11: ...re in the drawer Use the 8 inch band clamp from the cap to attach the 15 foot inlet flexible ducting to the upper inlet flange Attach additional 15 foot sections as needed up to a maximum of three 3 sections 4 Attach the grounding cable Plug a grounding cable into the grounding port next to the lower exhaust flange Clamp to either the work piece or the same grounding point as the work piece BEFORE...

Page 12: ...tings must have a minimum diameter of 1 2 inch Compressed air supply must provide at least 90 psi Compressed air supply must provide a minimum of 50 cfm 6 Check the Filters Turn the compressed air valve to the ON position to activate the TV 1400 Check the differential pressure gauge to determine if one or more filters need to be replaced If the differential pressure gauge exceeds the maximum level...

Page 13: ...adequate air supply opening for make up air 8 Attach the exhaust plenum optional Insert the end of the exhaust muffler into exhaust plenum and seal with a zip tie or masking tape 9 Activate the TV 1400 Full flow on the TV 1400 is 1200 cfm When activating the TV 1400 turn the compressed air valve on slowly so that the flow does not collapse the tent Turn the compressed air valve to the ON position ...

Page 14: ...ur 4 nuts securing the baffle to the bottom of the filter compartment The threaded PEM studs are part of the filter compartment and are NOT removable Carefully pry the baffle off the PEM studs Residual paint may make removing the baffle difficult 2 Install a new or cleaned baffle Position the baffle over the PEM studs in the filter compartment Apply a small amount of anti seize to the threads of t...

Page 15: ...n the unit 2 Stage 2 NESHAP Filter Part Number 627 242401 PM08 Non woven mesh with internal wire frame Oriented with Air Exit Label on Air Exit side of TV 1400 Verify top corners are folded in before placing lid on the unit 3 Multi Pocket Filter Part Number 627 242415 PM14 Oriented with Pockets on Air Exit side of TV 1400 Verify pockets are not caught under filter frame 4 Carbon Filter Part Number...

Page 16: ...the cover in a safe location Visually inspect each filter starting with the NESHAP Stage 1 filter Identify the first filter that appears restricted or damaged and replace it Replace the cover and secure it by latching the eight 8 latches Repeat Step 6 of Before Each Use on page 10 until the Differential Pressure Gauge reads below the maximum level specified NOTE If the top and bottom of the NESHAP...

Page 17: ...n 1 627 242401 PM08 Filter Pad MERV 8 24X24 10Pk 2 627 242401 PN99 Filter Pad NESHAP 99 24X24 10Pk 3 627 242404PC 02 Carbon Filter 24X24X4 2Pk 4 627 242415 PM14 Multi Pocket Filter 24X24X15 5Pk 5 701 05 001R Caster Fixed 5In Non Locking 6 701 05 001SL Caster 5In Swivel Locking 7 930 043A Handle Bracket Black Nylon 8 930 043B Handle Tube Black Alminum 9 NE20181623 HNSZ Nut 5 16 18 Nylon Lock Tall S...

Page 18: ... TV 1400 www DustlessMadeSimple com Sales JClayton com Page 18 Illustrated Parts Breakdown TV 1400 Sheet 2 of 5 Seq Item No Description 1 911 813 Muffler Felt Plain 21 1 8 X 11 7 8 X 3 8In 2 921 7000G BC Ducting Band Clamp Galv 7In 3 921 7000G F Ducting Flange Galv 7In X 3 625In 4 921 7000G S12 Duct Rolled Lip Galv 7In Dia X 12In Len TV 1400_039 2 1 3 4 ...

Page 19: ... www DustlessMadeSimple com Sales JClayton com Page 19 Illustrated Parts Breakdown TV 1400 Sheet 3 of 5 Seq Item No Description 1 911 040 Gasket Tent Vent Inlet Adapter 2 921 8000G BC Ducting Band Clamp Galv 8In 3 921 8000G F Ducting Flange Galv 8In X 3 625In 4 921 8000G S18 Duct Rolled Lip Galv 8In Dia X 18In Len TV 1400_040 2 1 3 4 ...

Page 20: ...lbow 1 2In MNPT X 1 2In MNPT 13 918 08T Tee 1 2 In Brass 14 921 7000G BC Ducting Band Clamp Galv 7In 15 921 7000G F Ducting Flange Galv 7In X 3 625In 16 921 7000G S12 Duct Rolled Lip Galv 7In Dia X 12In Len Seq Item No Description 17 922 H08PV YL Hose Comp Air 1 2In Yellow Per Ft 18 922 T 25GN 1 4 In OD Nylon Tubing Green 19 922 T 516R Tubing 5 16 In Red Per Foot 20 924 0502 Valve 1 2 MPT X FPT Ba...

Page 21: ...1In Rub Strip W PSA Per Foot 2 911 050 Gasket Tent Vent Pass Through 3 930 051 Slide Latch 1 75In X 1 50In ABS Black 4 930 053 12in Drawer Glide Pair 5 NE08321111 HNSZ Nut 8 32 Low Height Lock Nylon SS 6 SE083206 XPSM Z Screw 8 32 x 3 8in SS TORX 7 TV 1400 1A Tent Vent Drawer 8 TV 1400 1B Tent Vent Drawer Cabinet 9 TV 1400 2 Tent Vent Filter Box 10 TV 1400 4 Tent Vent Diverter 11 WE112402 RFS Z Wa...

Page 22: ... selected service location and repair the product at no charge Clayton personnel will determine the best way to repair the product Past 90 days Clayton will provide parts to the customer s site at no charge or the customer may ship the product to a Clayton selected service location at customer s expense and Clayton will repair the product at no charge and provide return shipping Repair Outside the...

Page 23: ...1 through TV9999999 Are designed and manufactured in compliance with the essential requirements and other relevant provisions of the following applicable directives Machinery Directive 2006 42 EC Compliance has been obtained by application of the following standards EN ISO 12100 2010 11 The legally authorized entity established in the EU for compiling the technical file is ExVeritas Limited Unit 1...

Page 24: ...or Warranty Contact Clayton Associates Inc 1650 Oak Street Lakewood New Jersey 08701 P 1 732 363 2100 F 1 732 364 6084 www DustlessMadeSimple com Sales JClayton com Clayton products are proudly made in the USA ...