CLEAN ROOM DEVICES CRD610, Operation Manual

Page 1: ...1 CRD610 Automatic Fitting Inserter OPERATIONS MANUAL ORIGINAL INSTRUCTIONS VERSION 1 6 LAST EDITED 06 27 2019 cleanroomdevices com ...

Page 2: ... 2 4 Jaw Set Installation 2 5 Adjusting the Stop Gate 2 6 Magazine Installation 2 7 Adjusting Last Fitting Sensor 3 0 Operation 13 3 1 Loading Magazine and Jaws 3 2 Fitting Sensor Lamp 4 0 Maintenance 14 4 1 Daily 4 2 Every Three Months 5 0 Recommended Spare Parts 14 6 0 Product Specifications 14 7 0 Trouble Shooting 15 8 0 Durometer Scale 15 9 0 Electrical Pneumatic Diagrams 16 10 0 Alcohol Dispe...

Page 3: ...3 1 0 General Product Safety Information ...

Page 4: ...CAREFULLY BEFORE CONTINUING Warning The fitting inserter should only be operated by trained qualified personnel who have read and understand this manual The owner of this CRD610 is responsible for training all personnel to properly operate this unit Failure to follow instructions may result in serious personal injury Never under any circumstances operate the Automatic Fitting Inserter with the cov...

Page 5: ...r pressure and electrical power to the unit 100 75 Electrical Supply Plug the electrical connector into the back of the fitting inserter and plug the 24VDC power supply into a 110V outlet 220V for European power supplies The smart relay inside the machine may have as much as an eight 8 second power up time before the fitting inserter becomes fully operational ...

Page 6: ...mmended Figure 2 1 1 The air supply will need to be off or disconnected when manually cycling the pin set actuation air cylinder Safety Note Keep hands clear of moving parts when connecting or disconnecting the air supply The jaws may move suddenly Failure to do so may result in serious injury Ensure that the High Pressure Regulator is set between 80 120 psi shown in Figure 2 2 The unit must have ...

Page 7: ... 2 1 Power On Off Switch 2 Alcohol Dispenser On Off Switch 3 Alcohol Primer On Off Switch 4 Low Pressure Regulator Gauge 5 High Pressure Regulator Gauge 6 Magazine 7 Operational Counter with reset 8 Fitting Sensor ...

Page 8: ... surface to insure that it is straight Insert the pin tip into the hole near the bottom of the magazine rack Slide the pin through the hole until it is horizontal within the CRD610 Figure 2 4 6 Push the pin toward the back of the unit until the threaded end reaches the threaded cylinder rod Turn the pin clockwise to tighten Once the pin is hand tightened pull the pin forward exposing the cylinder ...

Page 9: ...d off and the magazine in place a piece of tubing in the jaw set and clamp the tubing manually with the jaws Pull the pin forward manually through the magazine and ensure that it lines up with the center of the inner diameter of the tubing Gently rotate the pin to ensure that there is no wobble in the pin head Failure to do so may result in severe damage to both the magazine and jaw set If any wob...

Page 10: ...adjusted Stop Gate Adjusted Stop Gate To adjust this distance loosen the one 5mm socket cap screw on the side of the gate and move the gate in or out depending on the stick out desired figures 8 and 9 below Re tighten the screw before attempting to run the unit Figure 8 Loosening the socket head cap screw Figure 9 Sliding the gate forward If the fitting is not being fully inserted adjust the gate ...

Page 11: ...the fittings have fully settled into the magazine With the air turned off pull the pin forward and verify the pin set enters the magazine and the fitting and drives the fitting forward into the jaws Last Fitting Position Sensor If the lower most fitting in the magazine is not seated correctly the sensor will pick this up and the unit will not fire This prevents the pin set from crashing into the l...

Page 12: ...gure 9 1 Verifying LFS light ON When four 4 strips of paper are inserted between the magazine and the top of the magazine rack the Last Fitting Sensor light should be on Figure 9 1 If the Last Fitting Sensor does not light with four 4 strips of paper use a 3mm Metric Hex Wrench T Handle preferred to adjust the sensor position upwards turn the adjustment screw clockwise until the Last Fitting Senso...

Page 13: ...ut press firmly on the top of the magazine as shown Figure 9 5 to check if the light will come back on Figure 9 4 Five strips of paper Figure 9 5 Pressing on magazine If the Last Fitting Sensor light remains lit with five 5 strips of paper between the magazine and the top of the magazine rack adjust the sensor downward turning the adjustment screw counter clockwise until the light goes out then re...

Page 14: ...n result in damage to the unit Once each day ensure that the screws holding the jaws on are tight Loose screws will allow the jaws to move enough that fittings may not properly insert into the tubing Once each day disconnect the air at the rear of the unit and pull the pin set toward the magazine hole and be sure that it enters the hole freely without hanging up on the side wall The pin set must e...

Page 15: ...Action Unit does not operate 1 Check the facility air connection 2 Check both regulators are set to the proper Pressure Section 2 2 Air Supply 3 Check electrical power 110VAC 24 VDC 4 Check all safeties Cover switch make sure cover is completely on Magazine switch make sure magazine is pushed down all the way in the magazine rack Last fitting sensor verify last fitting is in position Section 2 6 M...

Page 16: ...16 9 0 Electrical Pneumatic Diagrams Note Schematic drawings are provided for troubleshooting only not for modifying the machine in any way ...

Page 17: ...17 Note Schematic drawings are provided for troubleshooting only not for modifying the machine in any way ...

Page 18: ...on to be placed on the barb directly allowing for a more reliable fitting insertion process Shown are both the assembly instructions as well as how to fill and refill the reservoirs IMPORTANT READ BEFORE OPERATING ALCOHOL DISPENSER AIR INTO VESSEL FLUID RETURN FROM VESSEL ...

Page 19: ... Reconnect quick disconnect Step 6 Prime alcohol system by pressing the red button switch on the CRD610 cover Use adjustment knob on regulator to set pressure to 20 30 psi for the CRD610 unit The alcohol is controlled by the low pressure regulator Caution Setting the regulator pressure above 40 psi will result in pressure relief valve opening Step 4 Step 1 Step 2 Step 3 Step 5 Step 6 ...

Page 20: ...ief Valve Aiming the Alcohol Dispenser Nozzle Accurate aiming of the dispenser nozzle is critical to ensuring proper performance Adjust the alcohol dispenser nozzle 1 16 1 8 of an inch in from the front of the barb and at an oblique angle as shown in the diagram below This alignment will ensure that alcohol will flow around both sides of the barb ...

Page 21: ...surization and functionality of alcohol dispenser WARNING Failure to lock reservoir can result in malfunction of equipment and personal injury Reservoir in locked position Reservoir in unlocked position Attach large reservoir to CRD610 by following the same instructions for the small capacity reservoir as shown above on previous pages ...

Page 22: ...r System Components Number CRD Part Name 1 P00169 Viton Valve 2 P00168 Solenoid Air Valve 3 TS00136 Nozzle Assembly Bracket 4 P00178 Barrel Adapter Assembly 5 P00177 Alcohol Reservoir 6 P00176 Dispenser Stand 2 1 3 4 5 6 ...

Page 23: ...23 11 0 Parts List ...

Page 24: ...022 Wedge Drive Arm 19 P00212 Air Cylinder 20 CD006 024 Jaw Wedge 21 CD006 023 Drive Rod Wedge 22 P00258 Bearing 23 P00026 Rubber Foot 24 CD006 006 Side Support Gripper Right 25 CD006 007 Side Support Gripper Left 26 P00011 SWITCH MINATURE SNAPPING ACTING 27 P00105 Gripper 28 CD006 008 Upper Jaw Mount Right 29 CD006 009 Upper Jaw Mount Left 30 CD006 010 Cross Beam 31 P00011 SWITCH MINATURE SNAPPIN...

Page 25: ...CKET STOP GATE BUTTON 42 CD006 015 Sensor Button 43 P00011 SWITCH MINATURE SNAPPING ACTING 44 TS00137 Last fitting Sensor 45 CD006 029 BASE SENSOR BRACKET 45 CD006 030 SLIDER SENSOR BRACKET 46 CD006 011 ACTUATOR DRIVE ARM ...

Page 26: ...ny buyer of the manufacturer s product The maximum damages liability for the manufacturer is the original purchase price of the product or part THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN ORAL OR STATUTORY AND IS EXPRESSLY IN LIEU OF THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE THE MANUFACTURER SHAL...