Clean Water Systems J-PRO-22 Installation & Start?Up Manual Download | Manualshive

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J-PRO-22 Alum Guide Rev 0021622 Page | 2

Table of Contents

J-Pro-22 Metering Pump Warranty and Returns: ......................................................................................... 2
Pre-Installation .............................................................................................................................................. 3
Typical Installation Diagram .......................................................................................................................... 4
How To Set Up Your Alum Pump To Turn On and Off Automatically ........................................................... 4
Wire To Pressure Switch Option ................................................................................................................... 5
Use Pre-Wired Flow Switch Option ............................................................................................................... 6
J-PRO-22 Installation Instructions ................................................................................................................. 7
Mount Pump to Solution tank ...................................................................................................................... 8
How to Connect Tubing & Fittings ................................................................................................................ 8
Install Discharge Side Tubing ........................................................................................................................ 9
Install Suction Tubing from Pump to Solution Tank ................................................................................... 10
Connect Tubing from Degassing Port (“Kicker Port”) ................................................................................. 11
Prime & Start the Pump .............................................................................................................................. 12
Metering Pump Buttons.............................................................................................................................. 12
Solution Strength and Settings for Alum .................................................................................................... 13
Formula for Calculating Solution Strength and Settings ............................................................................. 14
Troubleshooting and Maintenance: ........................................................................................................... 15
Watch How-To Videos on Our YouTube Channel ....................................................................................... 15
Priming Problems ........................................................................................................................................ 15
Maintenance Tips ........................................................................................................................................ 16
Need Assistance? ........................................................................................................................................ 16
Spare Parts: ................................................................................................................................................. 16

J-Pro-22 Metering Pump Warranty and Returns:

Your pump comes with a 1 Year Warranty from date of delivery.

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Summary of Contents for J-PRO-22

Page 1: ...es up to 110 PSI Dual voltage 110V or 220V works on either voltage Uses maximum 22 watts of power Dimensions 5 gallon model 10 x 10 x 15 Height including pump is 26 15 gallon model 14 5 wide x 24 height including pump is 35 35 gallon model 18 wide x 33 height including pump is 44 USE FACEMASK RUBBER GLOVES AND EYE PROTECTION WHEN HANDLING ALUM POWDER NOTE ABOUT 220V INSTALLATIONS This pump is dual...

Page 2: ...ct Tubing Fittings 8 Install Discharge Side Tubing 9 Install Suction Tubing from Pump to Solution Tank 10 Connect Tubing from Degassing Port Kicker Port 11 Prime Start the Pump 12 Metering Pump Buttons 12 Solution Strength and Settings for Alum 13 Formula for Calculating Solution Strength and Settings 14 Troubleshooting and Maintenance 15 Watch How To Videos on Our YouTube Channel 15 Priming Probl...

Page 3: ...nt and the cause of failure is determined to be from a voltage spike the pump does not qualify for replacement This is the leading cause of failure Pump failure during or because of power failure is not covered under warranty This pump is intended for indoor use only The pump must never be exposed to freezing temperatures direct sunlight or rain If the cause of failure is determined to be from exp...

Page 4: ...J PRO 22 Alum Guide Rev 0021622 Page 4 Typical Installation Diagram How To Set Up Your Alum Pump To Turn On and Off Automatically ...

Page 5: ... is controlled by your pressure switch Choosing one of the ways outlined below the J Pro 22 pump will be installed so that it powers up and injects Alum when the well pump and motor are turned on via the pressure switch 1 You can wire it to your well pressure switch using a dedicated electrical walloutlet 2 You can install a flow switch and plug the J Pro22 into that 3 You can cut the plug and wir...

Page 6: ... a dedicated 220 style wall outlet Install a dedicated wall outlet that is wired to the pressure switch and powered up whenever the well pump turns on The J Pro 22 is a dual voltage pump It has a 110 volt style plug but can run on 220v or 110v It uses a maximum of 22 watts power when running Use Pre Wired Flow Switch Option ...

Page 7: ...it Simply plumb the pre wired flow switch into your service pipe Plug the flow switch into a standard 120V wall outlet Then plug the Alum pump into the electrical outlet on the flow switch Whenever there is flow the metering pump will then turn on J PRO 22 Installation Instructions While you can mount the pump on a shelf above the solution tank it is strongly advised to mount the pump directly on ...

Page 8: ... tubing has been hooked up for easiest installation Mark the holes for the suction tube and the degassing valve return line and drill holes How to Connect Tubing Fittings Trim the end of the tubing square cut with a new box cutter blade Slide the connector nut onto the tube Push the tubing over the conical fitting until the tubing is flush against the end of the fitting Screw the connector nut on ...

Page 9: ...paste and install into Tee fitting 4 Trim the end of the injection check valve fitting so that the end where the Alum squirts out will be in the center of the service pipe 5 Make sure to install injection check valve in to pipe directly If the end of the check valve is not in the service pipe it will not work Do not install a ball valve or any length of pipe run coming off the tee 6 Using a hack s...

Page 10: ...f metering pump 1 Measure the tubing from the outside of the solution tank to ensure it will be 2 3 from the bottom of the solution tank 2 Do not allow weight to sit at the bottom of the tank Connect tubing to the foot valve and put the ceramic weight on 3 Run the tubing up through the hole and connect to the Inlet Suction side of pump Suction Ceramic Connector Foot ...

Page 11: ...de Rev 0021622 Page 11 Connect Tubing from Degassing Port Kicker Port You can use the soft tubing for this run connect tubing to the degassing port fitting pass tubing through the hole you drilled down into the tank 4 6 ...

Page 12: ...he degassing port valve to allow liquid to pump out the discharge side Open and close degassing valve as required to prime pump Close degassing valve once pump is primed for normal operation 8 To start mix 2 lbs of alum powder 2 1 2 Cups in to the 5 gallons of water and mix thoroughly Some alum may not mix and settle which is normal 9 Turn on system or run water and allow to run for 10 15 minutes ...

Page 13: ...ram micro filter to take out very fine particles To make up a 2 5 solution 25 000 PPM mix 1 lbs which is same as 1 1 4 cups of alum powder for every 5 gallons of water which is approximately a 2 5 solution by weight It is best to use warm purified distilled or reverse osmosis water to make up your solution You can get some alum and do jar testing as well which is what water treatment plant operato...

Page 14: ...anted to inject 10 0 PPM of Alum into your well water You added 2 lb of Alum with 5 gallons of distilled water which is approximately a 50 000 PPM Alum solution strength You know your well pump flow rate is 12 GPM 10 0 PPM x 12 GPM x 1440 Divided by 25 000 7 Gallons Per Day What this mean is approximately 7 gallons of the Alum solution will be pumped for every 24 hours your well pump runs Your wel...

Page 15: ... this indicates the foot valve is not tight or you installed the pump too high above the solution tank or you mounted the pump improperly 3 Sometimes as mentioned earlier in the guide it is because the four Allen head bolts on the grey pump head have loosened and need to be tightened do not over tighten 4 If the solution has filled the tubing but it is not discharging make sure the de gas is opene...

Page 16: ...2Pump is free of any Alum solution Remove the suction from the water and allow the pump to pump dry Pump is ready to store NOTE if diluting Alum use only distilled water water from a reverse osmosis system or at least softened water Do not use untreated well water Need Assistance Call us at 831 462 8500 or email support cleanwaterstore com Spare Parts These installation parts are included with ini...

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