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Safety

 

Heated Sample Line

 

4

 

1  Safety 

Safety should always be considered first, and proper safety procedures should 
be followed. 

1.1  Temperature 

Clean Air Express’s temperature controllers are capable of heating lines to very 
high temperatures.  Exercise caution around the exterior of the box, lines, and 
probes as they can all become very hot when the assembly is on. 

1.2  Electrical Shock 

The Heated Sample Line is powered by a standard 120 VAC line, meaning 
potentially fatal shocks are possible.  It is no more dangerous than many 
household appliances in this regard; however, care must be taken to avoid 
shock.  Before performing any maintenance on this or an assembly containing it, 

turn off

 and 

unplug all devices

 from the 120 VAC line. 

 
 
 
 
 
 

 

Summary of Contents for 0723-10

Page 1: ...7 800 223 3977 Heated Sample Line 0 Heated Sample Line Part 0723 10 0723 25 0723 50 0723 100 Part 0723 100HD triple insulation User Manual Questions Contact us at 800 223 3977 or online at http www cleanair com equipment Express main html ...

Page 2: ...back 3 1 Safety 4 1 1 Temperature 4 1 2 Electrical Shock 4 1 Principles of Operation 5 1 3 Lengths Voltages Watts 5 2 2 System Components 5 2 3 System Operation 6 3 Maintenance and Inspection 7 3 1 External maintenance 7 3 2 Maintenance Issues 7 4 Troubleshooting 8 ...

Page 3: ...r equipment during and after a test Stay alert and watch what you are doing Dress appropriately Wear the appropriate personal safety devices BE SURE to read all tags and stickers attached to the line Equipment Maintenance Clean Air Express can not ensure that our Heated Sample Line is compatible with any other temperature controllers but our own It is HIGHLY recommended that one of Clean Air Expre...

Page 4: ...oducts and services Customer feedback is of paramount importance We encourage your feedback with any suggestions or problems that can help us improve our performance A customer feedback form is available online at http www cleanair com About feedback html To emphasize our commitment to quality products and complete customer satisfaction Clean Air Engineering s manufacturing division CAE Express of...

Page 5: ...nd the exterior of the box lines and probes as they can all become very hot when the assembly is on 1 2 Electrical Shock The Heated Sample Line is powered by a standard 120 VAC line meaning potentially fatal shocks are possible It is no more dangerous than many household appliances in this regard however care must be taken to avoid shock Before performing any maintenance on this or an assembly con...

Page 6: ...rt Number Voltage Watts Length 0723 10 120 300 10 0723 25 120 750 25 0723 50 120 1500 50 0723 100 120 2500 100 0723 100HD 120 3000 100 NOTE The HD model is manufactured to operate at a temperature of 400 degrees Fahrenheit 2 2 System Components The Heated Sample Line consists of a Teflon sample line which can also be ordered as stainless steel a smaller Teflon calibration gas line a power cord and...

Page 7: ... the heated sample line 4 as well as any other equipment 120V Select the desired temperature Allow 10 15 minutes for the system to warm up then begin sampling CAUTION If the light on the temperature controller does not blink when it gets near the target temperature overheating is very likely The most likely cause is a bad relay in the temperature controller NOTE In the event of an overload the cir...

Page 8: ...soap Thermocouple plugs can also be damaged relatively easily but are simple to replace Order part number 0316M from Clean Air Express 3 2 Maintenance Issues For any other maintenance issues concerns or questions please contact Clean Air Express at 800 223 3977 Clean Air Express can also be reached by mail at 212 N Woodwork Lane Palatine IL 60067 by fax at 847 991 8924 or on the web at http www cl...

Page 9: ...look for shorts in the circuit Do NOT disassemble the controller contact Clean Air Express for maintenance Overheating The overheating of this product or the assembly it is contained in is most often a result of either a thermocouple or temperature controller problem If a thermocouple s insulation is compromised and the bare wires allowed to come in contact with a surface it will report the temper...

Page 10: ...Cross Sectional View Heated Sample Line 9 Electrical Thermo couples Power cord Sample Line Calibra tion Line ...

Page 11: ...ngth COMPONENT DESCRIPTION QTY UM TYPE 0723G HEATED SAMPLE LINE GUARD 2 0 EA R SAFETY YELLOW 9801100 HEATED SAMPLE LINE 100 1 0 EA R 0419SRU UNION 3 8 T 1 4 T S S 2 0 EA R 0316M STD MALE THERMOCOUPLE PLUG 2 0 EA R TYPE K 94032 3 PIN CABLE CLAMP 1 0 EA R 94031 3 PIN AMPHENOL MALE INSERT 1 0 EA R 9403 3 PIN CABLE PLUG 1 0 EA R SHELL ONLY ...

Page 12: ...e from defects and workmanship for a period of one year after delivery date The sole and exclusive remedy for defective goods shall be repair or replacement of defective parts or payment price of the goods for which damages are claimed at Clean Air Engineering s option Clean Air Engineering June 2008 ...

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