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WARRANTY INFORMATION

Clean Burn, Inc., MANUFACTURER, hereby warrants that MANUFACTURER's products shall be free from defect in material
and workmanship under normal use according to the provisions and limitations herein set forth.

MANUFACTURER warrants the 

heat exchanger/combustion chamber

 for a period of 

ten (10) years (or 15,000 hours,

whichever comes first)

, from the date of purchase by the purchaser, as follows:

If the defect occurs in the first five (5) years (or 7500 hours, whichever comes first) , Clean Burn pays 100% of parts,
replacement or repair (the customer pays 0%), and 

pro rata 

thereafter according to the following schedule:

(a) If the defect occurs during the sixth year (or 7500-9000 hours, whichever comes first), customer pays 70% of
parts, replacement or repair.
(b) If the defect occurs during the seventh year (or 9000-10,500 hours, whichever comes first), customer pays 75%
of parts, replacement or repair.
(c) If the defect occurs during the eighth year (or 10,500-12,000 hours, whichever comes first), customer pays 80%
of parts, replacement or repair.
(d) If the defect occurs during the ninth year (or 12,000-13,500 hours, whichever comes first), customer pays 85% of
parts, replacement or repair.
(e) If the defect occurs during the tenth year (or 13,500-15,000 hours, whichever comes first), customer pays 90% of
parts, replacement or repair.

MANUFACTURER warrants 

all other Clean Burn component parts, including the energy retention disk

, for a period of 

one

(1) year 

from the date of purchase by the purchaser.

LIMITATIONS:

The obligation of MANUFACTURER for breach of warranty shall be limited to products manufactured by MANUFACTURER (1) that
are installed, operated and maintained according to MANUFACTURER's instructions furnished and/or available to the purchaser upon
request; (2) that are installed according to all other applicable Federal, State and local codes or regulations; and (3) that the purchaser
substantiates were defective in material and workmanship notwithstanding that they were properly installed and correctly maintained as set
forth above and were not abused or misused.

The obligation of MANUFACTURER shall be limited to replacing or repairing the defective product, at the option of the
MANUFACTURER.  MANUFACTURER shall not be responsible for any labor or costs of removal or reinstallation of its products and
shall not be liable for transportation costs to and from its plant at Leola, Pennsylvania.

Use of parts for modification or repair of the product or any component part thereof not authorized or manufactured by
MANUFACTURER specifically for such product shall void this warranty.

This warranty shall not apply to any damage to or defect in any of MANUFACTURER's products that is directly or indirectly caused by
(1) 

force majeure

, Act of God or other accident not related to an inherent product defect; or (2) abuse, misuse or neglect of such product,

including any damage caused by improper assembly, installation, adjustment, service, maintenance or faulty instruction of the purchaser.

Other than as expressly set forth hereinabove, MANUFACTURER makes no other warranty, express or implied, with respect to any of
MANUFACTURER's products, including but not limited to any warranty of merchantability or fitness for a particular purpose.

And in no event shall MANUFACTURER be responsible for any incidental or consequential damages of any nature suffered by purchaser
or any other person or entity caused in whole or in part by any defect in any of MANUFACTURER's products.  Any person or entity to
whom this warranty extends and who claims breach of warranty against MANUFACTURER must bring suit thereon within one year from
the date of occurrence of such breach of warranty or be forever barred from any and all legal or other remedies for such breach of warranty.

MANUFACTURER is not responsible for and hereby disclaims any undertaking, representation or warranty made by any dealer,
distributor or other person that is inconsistent with or in any way more expansive than the provisions of this limited warranty.

This warranty grants specific legal rights and shall be read in conformity with applicable state law.  In some jurisdictions, the applicable law
mandates warranty provisions that provide greater legal rights than those provided for herein.  In such case, this limited warranty shall be
read to include such mandated provisions; and any provision herein that is prohibited or unenforceable in any such jurisdiction shall, as to
such jurisdiction, be ineffective to the extent of such prohibition or unenforceability without invalidating the remaining provisions and
without affecting the validity or enforceability of such provision in any other jurisdiction(s).

Summary of Contents for 14336

Page 1: ...NSTALLATIONS Allinstallationsmustbemadeinaccordancewithstateandlocalcodeswhich maydifferfromtheinformationprovidedinthismanual Savetheseinstructionsforreference IMPORTANTFORCANADIANINSTALLATIONS Thein...

Page 2: ......

Page 3: ...or costs of removal or reinstallation of its products and shall not be liable for transportation costs to and from its plant at Leola Pennsylvania Use of parts for modification or repair of the produ...

Page 4: ...the registered trademarks or trademarks of their respective owners COPYRIGHT Copyright 2010 Clean Burn Inc All rights reserved No part of this publication may be reproduced or distributed without the...

Page 5: ...3 5 Preparing the Furnace Cabinet CB 1750 CB 2500 CB 3250 3 7 MountingtheAirCompressor CB 1750 CB 2500 CB 3250 3 7 PreparingtheFurnaceCabinet CB 3500 CB 5000 3 9 MountingtheAirCompressor CB 3500 CB 5...

Page 6: ......

Page 7: ...rwhenpurchasinganaircompressorwithatank DONOTuseaircompressormodel 14336 if your furnace boiler will run continuously for periods which exceed the 75 service rating Thiswilloverheattheaircompressorand...

Page 8: ......

Page 9: ...tact your Clean Burn dealer before starting any of the procedures in this manual Following is an outline of the air compressor installation process UNPACKING INSTALLINGTHEAIRCOMPRESSOR InstallingtheAi...

Page 10: ...e boiler For your safety Clean Burn documentation contains the following types of safety statements listed here in order of increasing intensity NOTE A clarification of previous information or additio...

Page 11: ...Immediately notify the freight company and your Clean Burn dealer in case of shipping damage or shortage s Keep all components together so you will have them as needed for assembly and installation F...

Page 12: ...Installer s Manual Clean Burn Air Compressors 2 2...

Page 13: ...ionofmounting stabilizerbrackets 2 InstallationofAirCompressoronFurnace Boiler 3 InstallationofFurnace Boiler includingoilpump wiring oil airlines stack thermostat KeeptheFurnace BoilerOperator sManua...

Page 14: ...Installer s Manual Clean Burn Air Compressors 3 2 Figure3A AirCompressorExplodedView I89055 30 1 4 10 25 12 6 8 7 9 2 3 11 24 26 28 27 29 17 14 16 15 22 18 19 20 21 23 13 5...

Page 15: ...09 FILTER ELEMENT 20 1 N A PART OF 32409 21 1 21130 FILTER HOUSING 22 1 34182 1 4 VINYL WASHER 23 1 34181 1 4 WING NUT 24 4 31104 VIBRATION INSULATOR 25 2 21075 U BOLT 26 1 25120 MOUNTING PLATE 1 29 1...

Page 16: ...Installer s Manual Clean Burn Air Compressors 3 4 Figure 3B Air Compressor Installed on the Saturn 140 Saturn 240 I89060...

Page 17: ...ylocktheall threadrodsinposition Mounting the Air Compressor Furnace Models Saturn 140 240 CAUTION Thecompressormustbesecurelymountedasdescribedinthissection Ensurethat all nuts and bolts are firmly t...

Page 18: ...Installer s Manual Clean Burn Air Compressors 3 6 Figure 3C Air Compressor Installed on the CB 1750 CB 2500 CB 3250 I89056...

Page 19: ...all thread rods in position Mounting the Air Compressor Furnace Models CB 1750 2500 3250 CAUTION Thecompressormustbesecurelymountedasdescribedinthissection Ensurethat all nuts and bolts are firmly tig...

Page 20: ...Installer s Manual Clean Burn Air Compressors 3 8 Figure 3D Air Compressor Installed on the CB 3500 CB 5000 I89058...

Page 21: ...e of the forward all thread rods as illustrated inFigure3D Mounting the Air Compressor Furnace Models CB 3500 and CB 5000 CAUTION Thecompressormustbesecurelymountedasdescribedinthissection Ensurethat...

Page 22: ...heaircompressorassembly 14336 2 Removetheself tappingscrewwitha1 4 nutdriverandswingopenthedouble hingedlidtoexpose theheaterblockassembly 3 RefertoFigure3F Usea1 8 Allenwrenchtoloosenthelockingbolton...

Page 23: ...e CB 500 Series Burner Preparing the CB 500 Series Burner for use with the Air Compressor continued 3 2 1 7 6 5 4 8 1 0 9 REMOVE THESE PARTS STEP 2 INSTALL STEP 1 SAVE AND USE THESE 4 SCREWS AND WASHE...

Page 24: ...ltheelectricalpowercableintotheelectricaljunctionboxbesidethecompressoronthemounting bracket 3 ConnectthewiresaccordingtothelabelontheelectricalboxlidandtheillustrationinAppendixAof thismanual 4 Conne...

Page 25: ...eself tappingscrewswitha1 4 nutdriverandopentheelectricalboxcovertoexpose theairregulatorassembly 3 RefertoFigure3I Loosenthe3 4 nutontheairregulatorbonnetandslidetheairregulatorassembly outoftheelect...

Page 26: ...approximately3 5amps Ensurethatyourfurnace boilerwiringcansafelyaccommodatethisaddition 1 Installtheelectricalpowercableintotheelectricaljunctionboxbesidethecompressoronthemounting bracket 2 Connectth...

Page 27: ...essor 1 Refertoyourheatingequipment sOperator s Manual Section6 BurnerStartUpand Adjustment Note the proper air pressure setting e g CB 2500furnacerequiresanair pressuresettingof12 18psi 2 Followthedi...

Page 28: ...the air intake filter element at least monthly according to the manufacturer s instructions included with the filter 2 Replace the air intake filter element annually ATTENTION DO NOT operate the air...

Page 29: ...R WHITE BLUE AIR OPTIONAL COMPRESSOR BLOCK HEATER 400 WATTS BLACK BLACK RED BLACK WALL THERMO STAT NOTE WHEN RELEASING OR INSTALLING WIRES ON THE TERMINAL STRIP USE THE SMALL SCREWDRIVER SUPPLIED WITH...

Page 30: ...MP GREY SWITCH FORMER BLUE TRANS WHITE AIR N O BLACK ORANGE BLACK BLACK SOLENOID BLACK AIR RED PUR BURNER MOTOR WHITE GRN BK WHITE G 1 2 4 3 TO BURNER HI LIMIT SWITCH OIL SOLENOID SWITCH PROVING BLACK...

Page 31: ...ONDUIT ORANGE WIRENUTS BROWN WHITE TO TERMINAL BLOCK INSIDE BLUE CAPACITOR WHITE BLUE CONNECT ONE END OF THE GROUND WIRE TO THE GROUND SCREW ON THE COMPRESSOR AND THE OTHER END TO THE SCREW ON THE OUT...

Page 32: ...Installer s Manual Clean Burn Air Compressors A 4...

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