Clear Comfort CCW100, Installation, Operation & Maintenance Manual

Page 1: ...t us 303 872 4477 support clearcomfort com clearcomfort com IMPORTANT SAFETY INSTRUCTIONS Clear Comfort s CCW100 Pool Spa System Patented Hydroxyl Based Advanced Oxidation AOP Installation Operations...

Page 2: ...For the latest version please visit clearcomfort com ccw100 manual MADE IN USA 2020 Clear Comfort All Rights Reserved...

Page 3: ...ation 8 Electrical Installation General 8 Electrical Installation Directly to Pump Circuit 9 Electrical Installation Wall Outlet 9 Cartridge Connection 10 INSTALLING THE CLEAR COMFORT MANIFOLD INJECTI...

Page 4: ...charge within 90 days of the receipt of defective product barring unforeseen delays To obtain warranty replacements or repair defective components or parts should be returned transportation paid to th...

Page 5: ...to minimize abuse from lawn mowers hedge trimmers and other equipment 7 For all cord and plug connected units WARNING To reduce the risk of electric shock replace damaged cord immediately 8 For units...

Page 6: ...ather than hardwiring an appropriate 120V or 230V receptacle outlet and plug may be used to connect to the pump controlled circuit If the unit is being wired to standalone AC power i e not through the...

Page 7: ...ately The Clear Comfort system protects pool or spa water biocide scale control and corrosion control without the harsh effects of salt chlorine high cyanuric acid or high chlorine levels The pool or...

Page 8: ...of its life expectancy 8 000 hours and it s time to purchase a replacement cartridge To exchange your Cartridge Unit please visit clearcomfort com cartridge Red Light Cartridge Unit has reached its li...

Page 9: ...ubing length should be as short as possible with no more than 10 feet from the system to the Manifold Venturi injection location Indoors or outdoors Either is suitable It is recommended to install awa...

Page 10: ...nits are factory set to 230V If your system will be powered by 230V skip to Step 4 3 Set the switch on the ballast on the orange Control Unit Remove plug in the left side of the Control Unit With a sm...

Page 11: ...red voltage See Figure 2 Ensure white marked saddle switch matches correct voltage 4 If hard wired cord supplied must be hard wired in accordance to the National Electrical Code and in accordance with...

Page 12: ...with the arrow in Figure 3 Seat the Cable Connector down onto the Cartridge Connector and turn the Cable Connector s Collar a quarter turn clockwise to lock the Cable and Cartridge Connector together...

Page 13: ...Injection NOTE For full system diagrams that include additional sanitation systems integrated with the Clear Comfort system see pages 18 and 19 FULL SYSTEM DIAGRAM MANIFOLD INJECTION NOTE The Manifold...

Page 14: ...or proper water flow configuration position If retrofitting cut a 11 section of the main 2 Select Orientation The 3 way valve unions allow you to install the Manifold either left to right or right to...

Page 15: ...pool plumbing 5 Position 3 Way Valve Position the 3 way valve handle in between the Venturi water out flow as highlighted in Figure 9 Make adjustments as necessary to set Venturi air suction to draw b...

Page 16: ...rt com clearcomfort com 14 INSTALLING THE CLEAR COMFORT MANIFOLD INJECTION CONNECTING CLEAR COMFORT SYSTEM TO MANIFOLD VENTURI Figure 10 Venturi Connection Water Flow Figure 11 One Way Air Check Valve...

Page 17: ...Tubing so that at some point tubing is above water level 3 Install 1 4 inch one way Air Check Valve supplied to eliminate any potential water back flow See Figure 10 and 11 for details 4 Gas exiting t...

Page 18: ...ld and Check Valve 3 Connect blue Air Tubing to the Flow Meter 4 Adjust the Manifold s 3 way valve to increase decrease pressure until the Flow Meter reads 5 7 LPM Note If RPM on variable speed pump i...

Page 19: ...Way Valve Position the 3 way valve handle in between the Venturi water out flow as highlighted in Figure 9 Make adjustments as necessary to set Venturi air suction to draw between 5 7 LPM using a Flo...

Page 20: ...learcomfort com clearcomfort com 18 FULL SYSTEM INTEGRATION DIAGRAMS FULL SYSTEM DIAGRAM INLINE CHLORINE FEEDER Figure 16 Inline Chlorine Feeder FULL SYSTEM DIAGRAM OFFLINE CHLORINE FEEDER Figure 17 O...

Page 21: ...pport clearcomfort com clearcomfort com 19 FULL SYSTEM DIAGRAM UV SYSTEM Figure 19 UV System FULL SYSTEM DIAGRAM SALT WATER CHLORINE GENERATOR Figure 18 Salt Water Chlorine Generator FULL SYSTEM INTEG...

Page 22: ...bility purposes Clear Comfort provides a return shipping label so the Cartridge Unit can be properly recycled To exchange your Cartridge Unit please visit clearcomfort com cartridge 2 To remove the ca...

Page 23: ...curely fasten the Cartridge Unit to the Control Unit using the side keyed brackets 6 Reconnect the Air Tubing to bottom of the Cartridge Unit 7 Remove old Air Check Valve from Air Tubing and replace w...

Page 24: ...st for 1 hour everyday 2 Balance Water 3 Chlorine Options 4 Shock As Needed Option 1 Cal Hypo granules Option 2 Liquid chlorine Option 3 Non chlorine shock not recommended for algae 5 Algae Control Us...

Page 25: ...oduces an excellent biocide which kills bacteria protozoa and viruses How long does installation take Typically installation should take a few hours As soon as it is installed it is ready to start tre...

Page 26: ...Wiring to a standalone electrical outlet use when pump continuously operates If the unit is being wired to standalone AC power i e not through the pump circuit on either 120V or 230V it should be ins...

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Page 28: ...the latest version please visit clearcomfort com ccw100 manual For further assistance contact us 303 872 4477 support clearcomfort com clearcomfort com MADE IN USA 2020 Clear Comfort All Rights Reser...