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Page 13 

Troubleshooting 

Problem 

Possible Cause 

Solution 

The ‘Ionizing’ 

light is flashing red 

The cell is not plugged in all the way 

Make sure the cell cable is completely 
plugged into the controller 

 

The electrodes are not under water 

Make sure the electrode bars are 
completely under water. An air pocket can 
form when the pump is not running, and 
the tee is installed upside down. 

 

The cell is worn down past its useful life 

Change the mineral cell 

 

There is scale on the electrodes 

File the scale off the electrodes with a metal 
file 

I cannot get my copper level to reach 
0.2ppm 

You have not used the Large Dose function 

Set the controller to Large Dose and set the 
number to 99. After 99 hours (about 4 
days), test again. If your copper level is 
below 0.2ppm, do another 99-hour Large 
Dose. Repeat until 0.2ppm copper is 
reached  

 

The Ion/Action setting is too low 

If you find that the copper level reaches 
0.2ppm but then drops off, set your 
Ion/Action setting higher to compensate 

 

There is not enough chlorine in the water 

The chlorine or bromine should be 
maintained at 1-3ppm until the copper level 
reaches 0.2ppm. Once the copper level 
reaches 0.2ppm, you can reduce the 
chlorine/bromine concentration to 0.6-
1ppm 

 

The mineral cell needs to be changed 

Check the electrode bars on the mineral 

cell. If they are 0.5” (10mm) or shorter, it is 

time to change the cell 

 

The phosphate level in the water is too high 

Have your water tested for phosphates at a 
pool store. If the phosphate level is above 
200ppb, use products recommended at the 
store to bring it down. If you live in a rural 
area, you may need to reduce the 
phosphate level on a regular basis 

 

The test kit is expired 

Check the expiry date on the test kit and 
purchase a new one if it is expired 

 

The test kit instructions are not being 
followed 

Be sure to read the test kit instructions and 
follow them exactly 

There is no power to the controller 

The power outlet is dead 

Check the power to the outlet by plugging 
in another appliance 

 

The controller is dead 

Test the controller in another outlet that 
you know works. If there is still no power, 
see Warranty section below 

The controller display shows 

‘PL’ and I can’t 

change the settings 

The controller is set to Program Lock 

Press and hold the + and 

 buttons 

simultaneously for 20 seconds or until the 
PL changes back to a number 

There are two decimal places showing on 
the display between the numbers 

The Total Dissolved Solids (TDS) of the 
water is low 

Increase the TDS to the range 
recommended above 

 

The cell is almost worn out 

Change the mineral cell 

 

 

 

Summary of Contents for 90859-2

Page 1: ...dual of 0 5ppm chlorine or bromine equivalent to one 3 tablet every week or two should be maintained to break down organics Once the copper concentration has reached the required level of 0 2 0 4 ppm maintain 0 5 3 ppm of free available chlorine in pools and 0 5 5 ppm of free available chlorine in spas Shock may be required in cases of extreme weather conditions or increased bather loads resulting...

Page 2: ...rge Dose Setting from Litres 8 Program Lock PL 8 Low TDS Mode Two Decimals on Number Screen 8 Topside Control Option Hot Tubs Only 9 Topside Ionizing Indicator 9 Topside Large Dose Function 9 Turn Off Ionizing 9 Turn On Ionizing 9 Topside Cell Connection Indicator 9 Replacing the Mineral Cell 9 Pool and Water Maintenance 10 Opening your Pool 10 Filling your Pool 10 Water Parameters 11 Regular Wate...

Page 3: ...te Use a registered or scheduled pool or spa sanitizer to maintain an appropriate chlorine bromine residual in the water The average life expectancy of the mineral cell is six months 2160 on hours When replacing the mineral cell use replacement cells having a label that clearly states that it is a replacement mineral cell for a mineral ion releasing device manufactured by ClearBlue Ionizer Inc Ele...

Page 4: ...n line for the tee it can go anywhere in the plumbing that it fits The tee should be oriented such that it looks like a capital T if possible If it is not possible to install in this manner it can be installed in any orientation other than an upside down capital T Cut plumbing and glue in the tee 1 Turn off the pool pump and let the water drain out of the pipe 2 Cut a 2 5 63mm section out of the P...

Page 5: ... or Velcro tape Make sure that the power cable for the controller reaches the power source and the cable from the cell reaches the controller The controller is rated for outdoor use but it should be protected from rain and out of the direct sunlight for longest life Placing the controller in a hut or weatherproof enclosure is recommended If you are hard wiring the controller into a 240V panel you ...

Page 6: ...d keys to increase or decrease the number and reach the desired setting When the controller is set to Ion Action the blue light above the Ion Action button will illuminate and the Ionizing light will be solid blue Large Dose The Large Dose setting is the ramp up setting It represents the number of hours that the controller is set to maximum output For example a Large Dose setting of 88 means the c...

Page 7: ...controller settings are based on the volume of water in your pool or hot tub Please use the calculations below to determine your water volume Pool Type Calculation Using Feet Gallons Example Rectangle Length x Width x Avg Depth x 7 5 Volume gal 16 ft x 32 ft x 4 ft deep 8 ft deep end 16 x 32 x 6 x 7 5 23 040 gal Circle Diameter x Diameter x Avg Depth x 5 9 Volume gal 24ft round pool x 4ft deep 24 ...

Page 8: ...𝟓𝟓 A 800 94 650 L max 𝑴𝒚 𝑷𝒐𝒐𝒍 𝑽𝒐𝒍𝒖𝒎𝒆 𝒊𝒏 𝑳𝒊𝒕𝒓𝒆𝒔 𝟗𝟒 𝟔𝟓𝟎 𝑳𝒊𝒕𝒓𝒆𝒔 𝒙 𝟏𝟎𝟎 𝟓𝟔 𝟕𝟖𝟎 𝑳𝒊𝒕𝒓𝒆𝒔 𝟗𝟒 𝟔𝟓𝟎 𝑳𝒊𝒕𝒓𝒆𝒔 𝒙 𝟏𝟎𝟎 𝟔𝟎 A 850 151 400 L max 𝑴𝒚 𝑷𝒐𝒐𝒍 𝑽𝒐𝒍𝒖𝒎𝒆 𝒊𝒏 𝑳𝒊𝒕𝒓𝒆𝒔 𝟏𝟓𝟏 𝟒𝟎𝟎 𝑳𝒊𝒕𝒓𝒆𝒔 𝒙 𝟏𝟎𝟎 𝟏𝟏𝟕 𝟑𝟓𝟎 𝑳𝒊𝒕𝒓𝒆𝒔 𝟏𝟓𝟏 𝟒𝟎𝟎 𝑳𝒊𝒕𝒓𝒆𝒔 𝒙 𝟏𝟎𝟎 𝟕𝟖 Program Lock PL The Program Lock feature allows you to the lock the controls so that they are not inadvertently changed To activate the Program Lock press and hold the and keys simultaneously...

Page 9: ...s or until the blue light goes off Turn On Ionizing If the ionizing function has been turned off press the button in the center of the logo to turn it back on The center of the logo will illuminate in blue to indicate that the system is ionizing Topside Cell Connection Indicator When the mineral cell is unplugged the electrode bars are not under water or the cell is worn past its useful life the l...

Page 10: ...can lead to green water Green water is unsafe and requires expensive treatments to clear Change the cell when the bars are worn to 0 5 10mm in length or below Pool and Water Maintenance For the best results from your mineral pool it is important to start with clean water keep water parameters in range maintain a low chlorine bromine residual and oxidize excess organic material on a regular basis O...

Page 11: ...surfaces and equipment Calcium above 400ppm can lead to scaling TDS 500 2 000ppm Phosphates 100ppb It is critical to keep phosphates low to ensure maximize the life of the mineral cells and minimize chlorine bromine usage Chlorine 0 5 1ppm Chlorine should be 1 3ppm until copper reaches 0 2ppm Regular Water Maintenance For your pool water to look feel and smell the best it is important to maintain ...

Page 12: ...rs for the winter If there is still life left on the cell you can leave it in the tee but you must wrap up the plug end so that the winter weather does not corrode it Cleaning and Care System Controller Clean the controller with a soft cloth dampened with water as needed Do not use any type of cleaner on the front control panel or plastic housing Mineral Cell If your water is high in calcium the e...

Page 13: ...ine bromine concentration to 0 6 1ppm The mineral cell needs to be changed Check the electrode bars on the mineral cell If they are 0 5 10mm or shorter it is time to change the cell The phosphate level in the water is too high Have your water tested for phosphates at a pool store If the phosphate level is above 200ppb use products recommended at the store to bring it down If you live in a rural ar...

Page 14: ...limited warranty The mineral cells are designed to wear down and they do not have a warranty however they will be replaced free of charge if there is an obvious defect The make a warranty claim send an email to support clearblueionizer com with the following information 1 Photo of the serial number on the side panel or back of the controller 2 Model information on the back of the controller 3 Mail...

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