ClearSpan 104458, Manual

Page 1: ...en Canopies Photo may show a different but similar model 2012 ClearSpan All Rights Reserved Reproduction is prohibited without permission STK DIMENSIONS 104458 16 W x 15 L 104459 16 W x 20 L 104460 16 W x 25 L 104461 16 W x 30 L 104462 16 W x 35 L 104463 16 W x 40 L ...

Page 2: ... and failure of the shelter Failing to anchor the shelter properly will void the manufacturer s warranty and may cause serious injury and damage LOCATION Choosing the proper location is an important step before you begin to assemble the shelter The following suggestions and precautions will help you determine whether your selected location is the best location Never erect the shelter under power l...

Page 3: ...id in the assembly read through the following definitions before you begin to assemble your shelter Conduit An assembly of pipes used to secure the main cover and end panels if equipped Purlins and some strut assemblies also consist of connected pipes to form a conduit Each pipe joint of a conduit assembly is secured with a self tapping Tek screw Coupler or Fitting A part of the frame assembly whe...

Page 4: ...ifting designed to work safely at the height of the shelter UNPACK AND IDENTIFY PARTS The following steps will ensure that you have all the necessary parts before you begin to assemble the shelter Unpack the contents of the shipment and place where 1 you can easily inventory the parts Refer to the Bill of Materials Spec Sheets Verify that all parts listed on the Bill of Materials Spec 2 Sheets are...

Page 5: ...ow you how they are used Not all parts are shown QH1061 Ratchet 103620b Black Strap Plain End Swaged Plain Swaged and Plain Rafter Sections Actual pipe may differ from drawing FA4482B Tek screw 100441 Nut Setter 102191 3 Way Coupler 102192 4 Way Coupler QH1072 Ground Post Driver 102676 Ground Post FAH008b Carriage Bolt FALB01b Nut 1 4 ...

Page 6: ...sonal injury and damage to the shelter fasten and tighten a Tek screw at each pipe and coupler joint To prevent cover damage install the Tek screw so that it does not touch the main cover or any optional side or end panels once these are installed 4 Way Coupler no lock bolt 4 Way Coupler includes lock bolt Additional Parts Identification Notes In some instances there can be differences between the...

Page 7: ...differs in length or width from the actual frame Frame above is used for illustration purposes and may show ratchets in a location that is different from the actual frame ClearSpan Garden Canopies frame diagram End Rafter Interior Rafter Purlins Ground Post Locking Screws Rafter Leg Ground Level ...

Page 8: ...ound After driving the first corner ground post string a line 2 the width of the shelter and drive the second corner ground post just enough to hold it in place Use a transit or line level to drive the second corner 3 ground post to the same depth as the first ground post Sting a line at least as long as the building 90 from the 4 line between the first and second corner ground posts NOTE The dist...

Page 9: ...es Locate the 78 leg pipes Mark the leg pipes 4 from 3 one end and 6 from the other end 4 6 78 Marks Leg Pipe Rafter Pipe Leg Pipes Rafter Pipe 4 Way Couplers 4 Way Coupler Leg Pipe 4 Mark Rafter Pipe NOTE Position the Tek screw heads in the rafter pipes toward the inside of the shelter to prevent damage to the main cover Insert a leg pipe into the 4 way coupler to the 4 mark 5 as shown in the pre...

Page 10: ...g screws Insert the remaining purlin pipes into the couplers 8 following the procedure above to complete the assembly of the first frame section Verify that both rafters are evenly spaced and plumb 9 Continue erecting interior rafters and connecting them 10 using purlin pipes following the previous procedures Complete the frame assembly with the remaining end 11 rafter Frame shown above may differ...

Page 11: ...me with the ball tie downs in the manner shown below Secure the panels to the frame before installing the main cover Unpack panels and unfold completely 1 After anchoring the frame place the ball tie 2 downs through the grommet holes and loop around the frame members Install all side panels and or end panels ATTENTION Do not install end panels side panels or the main cover without first anchoring ...

Page 12: ... differ in length from the actual model 1 Cover Conduit Lengths Length Pipes 15 2 75 1 37 5 20 3 75 1 25 5 25 4 75 1 12 30 4 75 1 73 5 35 5 75 1 60 40 6 75 1 49 5 Connect these pipes by inserting the swaged ends 2 of the pipes into the plain ends until each conduit is assembled Secure each pipe joint with a Tek screw and wrap the pipe joint and Tek screw head with duct tape to protect the cover To...

Page 13: ...s to position the ratchets at the proper height Attach side ratchets immediately across from each other on the same rafter Toss the ropes over the frame and pull the cover into 7 position One person is required at each rope Center the cover end to end and side to side 8 Ropes NOTE Diagram shown without optional side or end panels INSTALL COVER CONTINUED After attaching each side ratchet cut a slit...

Page 14: ...important Check the following items periodically to properly maintain your shelter Regularly check the main cover and panels if equipped to see that these remain tight and in proper repair Check connections and all fasteners to verify that they remain tight Do not climb or stand on the shelter at anytime Remove debris and objects that may accumulate on the shelter Use tools that will not damage th...

Page 15: ...15 CLEARSPAN GARDEN CANOPIES Revision date 01 04 12 Quick Start Guide 16 Wide Garden Canopies Frame shown may vary in length from actual frame ...

Page 16: ...78 78 Plain Pipe 131P078 78 Plain Pipe 131S075 75 Swaged Pipe and 131P032 32 Plain Pipe QH1061 Ratchet location for End Rafter QH1061 Ratchet position for Mid Rafter QH1061 Ratchet location for End Rafter 102191 3 Way Coupler for End Rafters 102192 4 Way Coupler for Interior Rafters QH1061 Ratchet position for Mid Rafter ...

Page 17: ...17 CLEARSPAN GARDEN CANOPIES Revision date 01 04 12 SIDE PROFILE 104458 131P058 Length 15 0 R Ratchet Location R R 5 0 Rafter Spacing ...

Page 18: ...CLEARSPAN GARDEN CANOPIES 18 Revision date 01 04 12 SIDE PROFILE 104459 131P058 Length 20 0 R Ratchet Location R R 5 0 Rafter Spacing ...

Page 19: ...19 CLEARSPAN GARDEN CANOPIES Revision date 01 04 12 SIDE PROFILE 104460 131P058 25 0 Length R Ratchet Location R R 5 0 Rafter Spacing ...

Page 20: ...CLEARSPAN GARDEN CANOPIES 20 Revision date 01 04 12 SIDE PROFILE 104461 131P058 30 0 Length R Ratchet Location R R R 5 0 Rafter Spacing ...

Page 21: ...21 CLEARSPAN GARDEN CANOPIES Revision date 01 04 12 SIDE PROFILE 104462 131P058 35 0 Length R Ratchet Location R R R R 5 0 Rafter Spacing ...

Page 22: ...CLEARSPAN GARDEN CANOPIES 22 Revision date 01 04 12 SIDE PROFILE 104463 131P058 40 0 Length R Ratchet Location R R R R 5 0 Rafter Spacing ...

Page 23: ... 04 12 CONNECTIONS AND DETAILS Rafter Purlin Top Cross Connection View 2 Top Purlin Connection View 1 102191 3 Way Connector Purlin Rafter 102192 4 Way Connector Rafter Purlin View 1 End Rafter Purlin Connection View 2 Mid Rafter Purlin Connection ...