ClearSpan 108304P Instructions Manual Download

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CLEARSPAN

™

POLY BUILDINGS

Revision date: 06.18.09

PREPARE MAIN COVER

Gather the parts:
• Pipe 1.66" x 99" swaged
• Pipe 1.66" x XX" plain: The XX refers to the length of the plain pipe needed to reach the end of the frame and to

complete the conduit. Consult the Side Profile Diagram in the Quick Start section of these instructions for your

building to identify this pipe length.

• Main cover
• Tek screws

Assembly Procedure

NOTE:

When handling the main cover and setting it in position, do not pull on the end straps. They will pull out of the

cover.

Do not insert any cover conduit into a cover pocket that includes a pre-installed strap.

WARNING:

To prevent damage to the cover and to prevent serious personal injury, DO NOT attempt to install the

main cover on windy days.

1. Assemble two main cover conduits. Start each cover conduit assembly with one plain pipe and add swaged pipes to

arrive at the length of the frame. Once assembled, the cover conduits are inserted into the side pockets of the main

cover. The conduits are used to tighten and secure the main cover to the frame.

Consult the Side Profile Diagram in

the Quick Start section for pipe identification.

2. After assembling the cover conduits, locate the main cover and unfold it on a clean, smooth surface against the pony

wall. Unfold the main cover with the inside surface facing up and the straps positioned at the front and back of the

pony wall.

a. Locate all sections of pipe needed to assemble

the cover conduit.

b. Insert the swaged end of each pipe into the

plain end of another pipe until the conduit is

assembled.

c. Secure each pipe joint with a Tek screw.
d. Use duct tape to tape over each Tek screw.

3. Align the cover ends with the front and back of the shelter and insert one cover conduit into each side pocket of the

main cover.

NOTE:

Shelter shown above may be of a different style or length than actual shelter.

4. Continue by pulling the cover up and onto the frame.

WARNING:

To prevent damage to the cover and to prevent

serious personal injury, DO NOT attempt to install the main

cover on windy days.

Cover Conduits

Cover

Ends w/

Strapping

Stretch Pockets

(See note above.)

Side Pocket

NOTE:

Stretch pockets are

found on covers for buildings

longer than 48'.

Summary of Contents for 108304P

Page 1: ...n 30 Wide Econoline Storage Building Photo may show a model of a different length STK DIMENSIONS 108304P 30 W x 15 H x 30 L 108305P 30 W x 15 H x 35 L 108306P 30 W x 15 H x 40 L 108307P 30 W x 15 H x 50 L 108308P 30 W x 15 H x 60 L 108309P 30 W x 15 H x 70 L 108310P 30 W x 15 H x 80 L 108311P 30 W x 15 H x 90 L 108312P 30 W x 15 H x 100 L ...

Page 2: ...he shelter construction Improper anchoring may cause shelter instability and failure of the structure Failing to anchor the shelter properly will void the manufacturer s warranty and may cause serious injury and damage LOCATION Choosing the proper location is an important step before you begin to assemble the structure The following suggestions and precautions will help you determine whether your ...

Page 3: ...before you begin to assemble your shelter Conduit An assembly of pipes used to secure the main cover and end panels if equipped Purlins and some strut assemblies also consist of connected pipes to form a conduit Each pipe joint of a conduit assembly is secured with a self tapping Tek screw Coupler or Fitting A part of the frame assembly where legs purlins and rafter pipes are inserted and secured ...

Page 4: ... before you begin to assemble the shelter 1 Unpack the contents of the shipment and place where you can easily inventory the parts Refer to the Bill of Materials Spec Sheets 2 Verify that all parts listed on the Bill of Materials Spec Sheets are present If anything is missing or you have questions consult the Pictorial Parts Guide and all shelter diagrams throughout these instructions for clarific...

Page 5: ...uide for additional details and diagrams Some parts are not shown FA4482B Tek Screw QH1061 1 Ratchet 100441 Nut Setter Swaged Plain Swaged and Plain Rafter Sections QH1065 2 Ratchet AS1003 3 16 Cable Clamp AS1083 3 16 Cable Thimble 104189 Turnbuckle 102546 Cross Connector QH1070 Pipe Strap 103856 Band Clamp FAH325B FALB32B Carriage Bolt Nut 104302 Pipe Fitting w Plate ...

Page 6: ... for buildings longer than 60 include Amount of working area Available lifts and work platforms Number of assistants 30 on center Frame shown may differ in length from actual frame ClearSpan Pony Wall Building OVERVIEW This section describes assembling your pony wall building For details of each assembly procedure consult the Quick Start Guide and the individual sections of these instructions See ...

Page 7: ...le properly if the top of the pony wall is uneven Pony wall thickness The thickness of the pony wall must provide a surface for the entire mounting base of each rafter foot See the diagram to the right REMEMBER The cover of the building is attached to the outside of the pony wall Position rafters as close to the outside edge of the pony wall as possible The pony wall must support the load created ...

Page 8: ...r foot 2 With the rafter pipes assembled on the ground secure each pipe joint using one self tapping Tek screw FA4482 Position screws so they will not interfere with the cover once it is installed 3 Attach all QH1070 brackets to the rafter using two 2 Tek screws for each strap Attach the brackets to the underside of the rafter in the locations shown below and on the Front Profile diagram in the Qu...

Page 9: ...Attached Ratchets 1 Repeat Steps 1 and 2 from the End Rafter Assembly procedure on the previous page 2 Attach rafter foot to each leg of the rafter using a 3 8 x 3 bolt and 3 8 nut Position the bolt head to the outside of the rafter to prevent cover damage when it is installed 3 Repeat the steps to assemble the remaining interior rafters 30R23S1D 30R23P2 30R23S1 30R23S1D Diagram shows position of ...

Page 10: ... mounting bolts as shown in previous photos 4 With the first end rafter set and the on center width at 30 set the first interior rafter in place 5 Using the 5 on center rafter to rafter spacing set the interior rafter in position and repeat Steps 3 4 Additional assistants are required to hold the rafter in position See Side Profile diagrams for the correct rafter spacing 6 Place a cross connector ...

Page 11: ... 9 purlins between each rafter Consult the Frame Diagram shown earlier in these instructions for purlin location ATTENTION To prevent cover damage DO NOT allow the purlin pipes to extend beyond the end rafter To protect the cover tape all rafter joints with duct tape 14 Verify that purlins are running parallel with each other 15 Return to each purlin and cross connector and secure the cross connec...

Page 12: ...ies Always measure before cutting the cable ATTENTION One 1 turnbuckle and two 2 cables are used for each cable assembly type For best results and the least cable waste use the diagram on the following page and measure the distance required for a specific cable Additional cable length is needed to anchor the cable to the frame and to attach the cable sections to the turnbuckle Measure and cut the ...

Page 13: ...cables are wrapped and secured See the insert in the diagram below for Steps 11 and 12 12 Insert the 5 16 x 5 carriage bolt FAH325B down through the 5 16 hole add a 5 16 nut and tighten 13 Repeat Steps 11 and 12 for the remaining rafter purlin position at the other end of the frame 14 Attach the cables to the assembled frame See the diagrams below and in the Quick Start section of these instructio...

Page 14: ...tart section for rafter spacing and cable locations View is from inside the shelter Apply duct tape over cables on end rafters to protect the main cover Carriage bolt runs through rafter and top center purlin on the 6th or 7th rafter depending on spacing at each end View is from inside the shelter Attach the band clamp 103856 above the lowest pipe strap QH1070 on the end rafters only Once the cabl...

Page 15: ...JURY READ THE MUST READ DOCUMENT TO PROPERLY ANCHOR THE SHELTER INSTALL THE MAIN COVER RATCHETS Attach all ratchets on the outside of the pony wall Gather the parts Ratchets QH1061 Ratchets QH1065 Tek screws FA4482B Tek screws may not be the correct fastener for some pony wall constructions See the note in Step 1 Due to the different materials used to construct pony walls the customer is responsib...

Page 16: ...r joints and cables before installing the cover Cross Connector to Rafter Tek Screw Purlin to Cross Connector Tek Screw Rafter Purlin ATTENTION Position the Tek screws so they will not touch the cover once it is installed 4 Measure approximately 12 16 down from the top of the pony wall and attach as shown below Install ratchets immediately across from each other below the same rafter The main poin...

Page 17: ...re used to tighten and secure the main cover to the frame Consult the Side Profile Diagram in the Quick Start section for pipe identification 2 After assembling the cover conduits locate the main cover and unfold it on a clean smooth surface against the pony wall Unfold the main cover with the inside surface facing up and the straps positioned at the front and back of the pony wall a Locate all se...

Page 18: ...will be the underside of the cover when it is pulled into position on the frame 3 Once the main cover is pulled into position center the cover on the frame end to end and side to side WARNING To prevent damage and injury do not leave the cover unattended if it has not been properly secured 4 Locate the straps at the front and rear hems and feed the straps through the center slot in each end ratche...

Page 19: ...ing the slit in the pocket for the strap do not cut the main cover Cut only the pocket material 2 Select one of the tie down straps CC5391 that was shipped with the building and insert one end of the strap through the slit and around the cover conduit NOTE Do not tighten completely at this time Ratchet location and pony wall may differ from shown Steps to install the main cover are similar however...

Page 20: ... for the stretch pockets of the main cover 1 Take the first section of PVC conduit and feed it into the stretch pocket from the bottom at one end of the cover Insert the plain end of the conduit into the pocket so the next section can be joined to the first Photo above shows a similar cover and the location of the stretch pocket Cover is shown with the underside facing up which is the side visible...

Page 21: ...s were tied take one end of the bulk roll of 1 strapping and weave it around the end rafter and PVC conduit 8 Continue weaving the strap around the end rafter and PVC conduit working up and over the rafter and down to the other end of the PVC conduit NOTE Keep the strapping snug during this step but do not over tighten Also maintain a even distance between the top of the end rafter and the PVC con...

Page 22: ...o the other end of the building and secure the bonnet at that end 8 Recheck all ratchets and read the care and maintenance information that follows NOTE Maintain an even distance between the end rafter and the PVC conduit as the strap is tightened Also check that the bonnet portion of the main cover overlaps the end rafters evenly at both ends before stretching the cover Check this periodically as...

Page 23: ...moving debris Remove snow to prevent excess accumulation Use tools that will not damage the cover when removing snow NEVER ALLOW SNOW TO ACCUMULATE ON THE COVER Check the contents of the shelter to verify that nothing is touching the cover or the side panels that could cause damage Check the anchoring system to ensure that all components are tight and in good repair Check the pony wall periodicall...

Page 24: ... 24 Revision date 06 18 09 QUICK START GUIDE 30 Wide Storage Building Frame shown may differ in length from actual frame 15 10 1 8 Heigth 30 0 Width Center to Center 30 5 1 2 Width Edge to Edge Grid Represents 12 Squares FRONT ...

Page 25: ...ocation 30 On Center ATTENTION For end rafters space the QH1070 pipe straps evenly along the radius of the assembled rafter Attach all QH1070 straps to the underside of the rafter as shown To space the straps identify the top center position and work down to each rafter foot There are 9 QH1070 pipe straps for each end rafter Assemble the end rafters identically to keep the purlins running parallel...

Page 26: ...Length Edge to Edge 30 0 Length Center to Center Pony Wall Center to Center 1 131P0735 4 131S075 1 315 Purlin Assembly 1 66 Cover Conduit 1 166P072 3 166S099 R R R R QH1065 ratchets are attached on the sides of the pony wall labeled with R 5 16 x 5 Carriage Bolt Location Band Clamp Band Clamp Band Clamp ...

Page 27: ...dge to Edge 35 0 Length Center to Center Pony Wall Center to Center 1 131P0615 5 131S075 1 166P036 4 166S099 1 66 Cover Conduit 1 315 Purlin Assembly R R R R R R QH1065 ratchets are attached on the sides of the pony wall labeled with R 5 16 x 5 Carriage Bolt Location Band Clamp Band Clamp Band Clamp Band Clamp ...

Page 28: ...P096 4 166S099 Cable 5 0 Rafter Spacing 40 4 Length Edge to Edge 40 0 Length Center to Center Center to Center 1 315 Purlin Assembly 1 66 Cover Conduit R R R R R QH1065 ratchets are attached on the sides of the pony wall labeled with R 5 16 x 5 Carriage Bolt Location Band Clamp Band Clamp Band Clamp ...

Page 29: ... 166S099 Cable 5 0 Rafter Spacing 50 4 Length Edge to Edge 50 0 Length Center to Center Pony Wall Center to Center 1 315 Purlin Assembly 1 66 Cover Conduit R R R R R R QH1065 ratchets are attached on the sides of the pony wall labeled with R 5 16 x 5 Carriage Bolt Location Band Clamp Band Clamp Band Clamp ...

Page 30: ...ge to Edge 60 0 Length Center to Center Pony Wall Center to Center 1 131P0735 9 131S075 1 166P048 7 166S099 1 315 Purlin Assembly 1 66 Cover Conduit R R R R R R R QH1065 ratchets are attached on the sides of the pony wall labeled with R Band Clamp Band Clamp Band Clamp Band Clamp 5 16 x 5 Carriage Bolt Location ...

Page 31: ...e to Edge 70 0 Length Center to Center Pony Wall Center to Center 1 131P0495 11 131S075 1 166P072 8 166S099 1 315 Purlin Assembly 1 66 Cover Conduit R R R R R R R R QH1065 ratchets are attached on the sides of the pony wall labeled with R Band Clamp Band Clamp Band Clamp Band Clamp 5 16 x 5 Carriage Bolt Location ...

Page 32: ...Rafter Spacing 80 4 Length Edge to Edge 80 0 Length Center to Center Center to Center 1 315 Purlin Assembly 1 66 Cover Conduit R R R R R R R R R QH1065 ratchets are attached on the sides of the pony wall labeled with R Band Clamp Band Clamp Band Clamp Band Clamp 5 16 x 5 Carriage Bolt Location SIDE PROFILE 108310P ...

Page 33: ... 4 Length Edge to Edge Pony Wall 90 0 Length Center to Center Center to Center 1 315 Purlin Assembly 1 66 Cover Conduit R R R R R R QH1065 ratchets are attached on the sides of the pony wall labeled with R NOTE Ratchets are evenly spaced long each side of the shelter Band Clamp Band Clamp Band Clamp Band Clamp 5 16 x 5 Carriage Bolt Location ...

Page 34: ...e to Edge Pony Wall Center to Center Center to Center 1 315 Purlin Assembly 1 66 Cover Conduit R R R R R R QH1065 ratchets are attached on the sides of the pony wall labeled with R NOTE Ratchets are evenly spaced long each side of the shelter 100 4 Length 100 0 Length Band Clamp Band Clamp Band Clamp Band Clamp 5 16 x 5 Carriage Bolt Location ...

Page 35: ...ETAILS End Rafter Purlin Connection View 1 Mid Rafter Purlin Connection View 2 Rafter Foot Connection View 3 View 3 Rafter Foot Connection Rafter 104302 View 2 Mid Rafter Purlin Connection Purlin Rafter 102546 View 1 End Rafter Purlin Connection Rafter Purlin QH1070 ...

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