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CLEARSPAN

 SUNBLOCKER SYSTEM

2

Visit 

www.ClearSpan.com

 for additional products and customer assistance. 

Revision date: 10.04.07

YOU MUST READ THIS DOCUMENT BEFORE YOU  

BEGIN TO ASSEMBLE THE SHELTER

.

Thank you for purchasing this ClearSpan™ SunBlocker™ 

shelter. When properly assembled and maintained, this 

product will provide years of reliable service. These 

instructions include helpful hints and important information 

needed to safely assemble and properly maintain the 

shelter. Please read these instructions 

before

 you begin.

If you have any questions during the assembly, contact 

customer service for assistance.

SAFETY PRECAUTIONS

•  Wear eye protection.
•  Wear head protection.
•  Wear gloves when handling metal tubes.
•  Use a portable GFCI (Ground Fault Circuit Interrupter) 

when working with power tools and cords.

•  Do not climb on the shelter or framing during or after  

construction.

•  Do not occupy the shelter during high winds,  

tornadoes, or hurricanes.

•  Provide adequate ventilation if the structure is  

enclosed.

•  Do not store hazardous materials in the shelter.
•  Provide proper ingress and egress to prevent  

entrapment.

ANCHORING INSTRUCTIONS

Prior to assembling this shelter, please read the 

MUST 

READ

 document included with the shipment. 

WARNING:

 The anchor assembly is an integral part 

of the shelter construction. Improper anchoring may 

cause shelter instability and failure of the structure to 

preform as designed. 

Failing to anchor the shelter properly 

will void the 

manufacturer’s warranty

 and may cause serious injury 

and damage.

LOCATION

Choosing the proper location is an important step before 

you begin to assemble the structure.  

The following suggestions and precautions will help you  

determine whether your selected location is the best  

location. 
•  Never erect the structure under power lines.
•  Identify whether underground cables and pipes are  

present 

before

 preparing the site or anchoring the    

structure.

•  Location should be away from structures that could  

cause snow to drift on or around the building.

•  Do not position the shelter where large loads such as 

snow and ice, large tree branches, or other overhead 

obstacles could fall.

SITE

After choosing a location, proper preparation of the site is 

essential. Follow the information below.
• 

A level site is required

. The site must be level to  

properly and safely erect and anchor the structure.

•  For sites that are not concrete or gravel, placing wood  

blocks or other suitable supports under each rafter leg 

or the perimeter base frame helps prevent the pipes 

from sinking or working into the site. Does not apply to 

shelters with ground posts.

•  Drainage: Water draining off the structure and from  

areas surrounding the site should drain away from the  

site to prevent damage to the site, the structure, and  

contents of the structure.

WARNING:

 The individuals assembling this structure 

are responsible for designing and furnishing all  

temporary bracing, shoring and support needed during 

the assembly process. For safety reasons, those who 

are not familiar with recognized construction methods 

and techniques must seek the help of a qualified  

contractor.

Summary of Contents for 2020SS

Page 1: ...mer assistance Revision date 10 04 07 ClearSpan Add A Bay Shade System STK DIMENSIONS 2020SS 20 W x 20 L x 10 H 2040SS 20 W x 40 L x 10 H 2060SS 20 W x 60 L x 10 H Photo may show a different but similar model 2007 ClearSpan All Rights Reserved Reproduction is prohibited without permission ...

Page 2: ...y will void the manufacturer s warranty and may cause serious injury and damage LOCATION Choosing the proper location is an important step before you begin to assemble the structure The following suggestions and precautions will help you determine whether your selected location is the best location Never erect the structure under power lines Identify whether underground cables and pipes are presen...

Page 3: ...pec sheets included with the shipment To aid in the assembly read through the following definitions before you begin to assemble your shelter Conduit An assembly of pipes used to secure the main cover and end panels if equipped Purlins and some strut assemblies also consist of connected pipes to form a conduit Each pipe joint of a conduit assembly is secured with a self tapping Tek screw Coupler o...

Page 4: ...g designed to work safely at the height of the shelter UNPACK AND IDENTIFY PARTS The following steps will ensure that you have all the necessary parts before you begin to assemble the shelter Unpack the contents of the shipment and place where you can easily inventory the parts Refer to the Bill of Materials Spec Sheets Verify that all parts listed on the Bill of Materials Spec Sheets are present ...

Page 5: ... QUICK START GUIDE The following graphics and photos will help you identify the different parts and show you how they are used Not all parts are shown 103856 Band Clamp 103838 Strut CC4595 Ball Tie Down 103837 Straight Coupler 2375P120 Plain Pipe 2375P120D Drilled Pipe 103839 5 Way Coupler Cross Port Cross Port Through Port ...

Page 6: ...llustration below helps identify the main parts of the shelter 1 Locate the required parts for each assembly procedure 2 Assemble the frame components 3 Assemble and anchor the frame 4 Prepare and install the cover IMPORTANT Cross ports of the 5 way coupler are divided by the through port of the same coupler There are two 2 cross ports and one through port for each coupler See below for details Cr...

Page 7: ...at follows ASSEMBLING THE SUNBLOCKER SHADE FRAME COMPONENTS NOTE Assistance may be required to assemble the frame PURLIN ASSEMBLY Pre assemble the 20 purlin assemblies using two 2 10 plain pipes and one 1 coupler See chart below for number of required assemblies per shelter Gather the parts Plain pipe 2375P120 Straight coupler 103837 Cap screw 3 8 x 1 FAG355B Shelter Qty 2020SS 3 2040SS 6 2060SS 9...

Page 8: ... READ document sent with the shelter Use the Quick Start diagrams to properly space the ground posts if used Additional purchase required for mounting feet and ground posts RAFTER ASSEMBLY The leg assemblies are connected with plain pipes to form the rafters NOTE The basic 10 x 20 shelter has no interior rafters only the 10 x 40 and 10 x 60 shelters have interior rafters Gather the parts Leg assem...

Page 9: ...post and secure each leg to the ground post NOTE Before securing the rafter legs to the ground posts if used refer to the diagram for your shelter in the Quick Start section to determine where to attach the diagonal struts Slide additional band clamps onto the legs of each rafter assembly as needed 2 Position a second rafter assembly as shown and brace or secure it in place at approximately 20 fro...

Page 10: ...onnection Center Connection 6 Review the diagrams in the Quick Start section for your shelter to determine the locations of the remaining diagonal struts 7 Install the diagonal struts Each corner connection uses two 2 struts each mid connections if present uses three 3 struts and each center connection if present uses four 4 struts Refer to Quick Start Guide for location and additional details 8 W...

Page 11: ...it over the frame and into position 2 Take the snugger ball tie downs feed the stretch cord through a grommet and attach the main cover to the assembled frame Use one snugger ball for each grommet 3 Continue with the shelter care and maintenance information that follows WARNING To prevent property damage and personal injury do not install the cover on a windy or stormy day NOTE Dashed lines show w...

Page 12: ...and objects that may accumulate on the shelter Use tools that will not damage the cover when removing debris Remove snow to prevent excess accumulation Use tools that will not damage the cover when removing snow Check the contents of the shelter to verify that nothing is touching the cover that could cause damage Check the anchoring system to ensure that all components are tight and in good repair...

Page 13: ... com for additional products and customer assistance Revision date 10 04 07 QUICK START GUIDE 20 Wide SunBlocker Shade System 10 2 3 4 Width 2 Bays 10 1 1 2 Height Grid Represents 12 Squares F FR RO ON NT T 2020SS 20 x 20 2040SS 20 x 40 2060SS 20 x 60 ...

Page 14: ...CLEARSPAN SUNBLOCKER SYSTEM 14 Visit www ClearSpan com for additional products and customer assistance Revision date 10 04 07 FRONT PROFILE 2375P120D 103838 103856 103839 2375P120 20 5 1 2 Width ...

Page 15: ...15 CLEARSPAN SUNBLOCKER SYSTEM Visit www ClearSpan com for additional products and customer assistance Revision date 10 04 07 SIDE PROFILE 2020SS 103837 2375P120 20 3 Rafter Spacing ...

Page 16: ... Visit www ClearSpan com for additional products and customer assistance Revision date 10 04 07 103837 2375P120 20 3 Rafter Spacing 40 6 Length SIDE PROFILE 2040SS 103837 2375P120 20 3 Rafter Spacing 60 9 Length SIDE PROFILE 2060SS ...

Page 17: ...nal products and customer assistance Revision date 10 04 07 CONNECTIONS End Rafter Purlin Connection View 1 Mid Purlin Connection View 2 Purlin 103837 View 1 Rafter Purlin Connection View 2 Mid Purlin Connection 103839 Rafter Purlin Cross Port Cross Port Through Port ...

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