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ATTACH MAIN COVER 

Gather the Parts 

• 

Main cover (with conduits already inserted) 

• 

30' Ropes (2) (provided by you) 

• 

Strap 12"x.75" W/D-Rings Clearspan (2) 
(#102947) 

• 

Strap, Black 1"x3' 3000LB Capacity (2) 
(#103620B) 

• 

Box cutter 

Assembly Procedure 

1.  To pull the cover over the frame, attach ropes to 

both ends of the cover conduit. Wrap the rope 
around the conduit a few times as shown in Figure 
18 to prevent it from slipping off accidentally. 

NOTE:

 Long shelters require additional ropes at every 

rafter where you installed a ratchet. If your cover's hem 
was notched at the factory, you can attach additional 
ropes at these locations. If your cover was not notched 
at the factory, you can cut a small slit in the hem just 
inside the cover conduit, pass the rope through, and tie a 
bowline knot as shown in Figure 18. 

 

Figure 18.

 Rope Attached to Cover Conduit 

2.  Throw the ropes up and over the frame and then pull 

the cover over the frame as shown in Figure 19. You 
need one person at each rope for this step. 

 

Figure 19. 

Pulling Cover Over Frame 

3.  Remove the ropes and position the cover evenly on 

all four sides. 

! CAUTION:

 Do not leave the cover unattended until it 

has been secured in all four corners as damage may 
occur to it. 

4.  In the front and rear hems of the cover (the part that 

extends over the end panels), locate the black 
straps already attached near the bottom corners of 
the cover. 

NOTE:

 If any of your corner straps were shipped with  

a D-ring attached as shown in Figure 21, you must cut 
the D-ring off with scissors because it is not used on  
this model. 

5.  Have a partner help you tighten both corner straps 

on the front and rear ends of cover by each 
simultaneously pulling on the straps. 

6.  Cut off the excess strap leaving about 12" in length, 

and feed the strap through the center slot in the 
ratchet, previously attached to the end panel 
conduit,

 

and tighten only slightly. Repeat this step  

in all the corners of shelter. 

7.  On the shelter side opposite the installed ratchets, 

lift the cover skirt from the outside to see the cover 
conduit. Using the same rafters where you installed 
ratchets on the opposite side, you will install D-ring 
side straps on this side. 

8.  The hem containing the cover conduit needs to be 

slit or notched at each rafter where you will install a 
D-ring side strap. If your cover was not notched at 
the factory, perform these steps: 

a.  On the outside of the hem just above the cover 

conduit where the D-ring strap will be attached 
to the rafter, cut a 2" long slit in the hem. 

b.  Repeat Step A on the inside of the hem so that 

you can pass a 1" wide D-ring strap over the 
conduit and through the two slits. 

 

Figure 20.

 Hem Slit and Strap Inserted in Slit 

Ropes 

Visit www.ClearSpan.com for additional products and customer assistance.

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Summary of Contents for PB02000R4N

Page 1: ...Span Round Style Mini Garage Use these instructions for the following round style mini garage SKU PB02000R4N 10 Wide x 8 High x 18 Long 2006 ClearSpan All Rights Reserved Reproduction is prohibited without permission Revision date July 2006p ...

Page 2: ...assemble the structure The following suggestions and precautions will help you determine whether your selected location is the best location Never erect the structure under power lines Identify whether underground cables and pipes are present before preparing the site or anchoring the structure Location should be away from structures that could cause snow to drift on or around the frame Do not pos...

Page 3: ...your shelter Conduit An assembly of pipes used to secure the main cover and end panels if equipped Purlins and some strut assemblies also consist of connected pipes to form a conduit Each pipe joint of a conduit assembly is secured with a self tapping Tek screw Coupler or Fitting A part of the frame assembly where legs purlins and rafter pipes are inserted and secured In most instances 3 way and 4...

Page 4: ...IFY PARTS The following steps will ensure that you have all the necessary parts before you begin to assemble the frame 1 Unpack the contents of the shipment and place where you can easily inventory the parts See Parts Included in Shipment if you are not familiar with a part name 2 Make sure you have all parts listed on the Bill of Materials Spec Sheet If anything is missing or you have questions c...

Page 5: ...10 Round Raft Position 2 10R1302 Pipe 1 315 10 Round Raft Position 3 10R1303 Band Clamps QH1400 Purlin End Clamps 102855 Cross Connectors 102479 Tek Screws FA4482B Nut Setter 3 8 x 2 9 16 Magnetic 1 100441 Assembly Procedure NOTE To prevent twisting assemble rafters on a level surface 1 Connect the pipes together as shown in Figure 2 to form an arched rafter lying on the ground Figure 2 Assembling...

Page 6: ...0 Assembly Procedure 1 Stand one end rafter one with the band clamps attached and brace it in place as shown in Figure 5 Check that the rafter is standing up straight plumb Position the bolt side of end clamp to the inside of the frame Figure 5 Standing Rafters 2 Insert the plain ends of 75 purlin pipes into the end purlin clamps at the bottoms of the end rafter and tighten the clamps CAUTION To p...

Page 7: ...he second end rafter and secure as previously described 11 Attach struts between the end rafter just installed and bottom purlins as you did at the other end of the frame SQUARE THE SHELTER Gather the Parts Measuring tape Tek Screws FA4482B Assembly Procedure 1 Square the frame by measuring diagonally corner to corner and align all rafters as shown in Figure 9 Figure 9 Squaring the Frame 2 Secure ...

Page 8: ...Procedure 1 If the corners of your end panels have not been cut out follow this procedure a Lay an end panel out on a clean flat surface b Place the end conduit assembly centered side to side on top of the hem as shown in Figure 11 c With scissors trim the corner of the end panel on the dotted line shown in Figure 11 so the short tee is exposed when it is placed inside the hem d Repeat Steps A C a...

Page 9: ...abric Clips CC6212 Tek Screws FA4482B Measuring Tape Scissors Assembly Procedure 1 While standing inside the shelter start at the peak of the end rafters and pull the solid plain end panel over the top of the rafter so the material edge is on the inside of the rafter 2 Secure the solid end panel in place at the top center of end rafter with a fabric clip and Tek screw 3 Moving outward in both dire...

Page 10: ... ratchets are installed on only one side of the shelter because this model uses D ring straps installed later on the opposite side of the shelter Figure 16 Fastening Ratchets to Rafters 4 Assemble two 18 cover conduits Start each conduit assembly with one plain pipe and add swaged pipes to arrive at the correct length Secure each pipe joint with a Tek screw and wrap the joint with duct tape CAUTIO...

Page 11: ...the end panels locate the black straps already attached near the bottom corners of the cover NOTE If any of your corner straps were shipped with a D ring attached as shown in Figure 21 you must cut the D ring off with scissors because it is not used on this model 5 Have a partner help you tighten both corner straps on the front and rear ends of cover by each simultaneously pulling on the straps 6 ...

Page 12: ...tightened Your completed Round Style Mini Garage should now be fully assembled and anchored Continue to the Shelter Care and Maintenance section for further instructions SHELTER CARE AND MAINTENANCE Proper care and maintenance of your shelter is important The following items identify areas that must be periodically checked to ensure that your shelter is maintained properly Regularly check the roof...

Page 13: ...Customer Notes Visit www ClearSpan com for additional products and customer assistance 12 of 12 ...

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