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ASSEMBLY PROCEDURE

 

Following the instructions as presented will help ensure 
the proper assembly of your shelter. Failing to follow 
these steps can result in an improperly assembled and 
anchored shelter and will void all warranty and protection 
the owner is entitled to. 

The steps outlining the assembly process are as follows: 

• 

Verify that all parts are included in the shipment. 
Notify Customer Service for questions or concerns. 

• 

Read these instructions, the Must Read document, 
and all additional documentation included with the 
shipment 

before

 you begin assembling the shelter. 

• 

Gather the tools, bracing, ladders (and lifts), and 
assistance needed to assemble the shelter. 

• 

Check the weather 

before

 you install the roof cover 

and any end panels (if equipped). Do not install 
covers on a windy or stormy day. 

• 

Re-evaluate the location and site based on the 
information and precautions presented in the 
documentation included with the shipment. 

• 

Prepare the site (if applicable). 

• 

Assemble the frame components in the order they 
are presented in these instructions. 

• 

Assemble the frame including the struts (if 
equipped). 

• 

Consult the Must Read document and properly 
anchor the assembled frame. 

• 

Install, tighten, and secure the end panel and main 
cover (if equipped). This applies to fabric covers that 
stretch over the frame assembly. Your shelter may 
include roof panels or side panels or both. 

• 

Read the Care and Maintenance information at the 
end of these instructions. 

LIST OF WORDS AND PHRASES 

Before you begin, it is important to become familiar with 
the words and phrases used in this instruction manual. 

The words and phrases below are common to most 
ClearSpan™ shelters and identify the different parts of 
the shelter. (Some are used in this document. Others 

may not apply to this particular shelter.) These terms are 
used to describe the shipped parts and can also be 
found on the materials list/spec sheets included with the 
shipment. To aid in the assembly, read through the 
following definitions 

before

 you begin to assemble your 

shelter. 

• 

Conduit:

 An assembly of pipes used to secure the 

main cover and end panels (if equipped). Purlins 
and some strut assemblies also consist of 
connected pipes to form a conduit. 

Each pipe joint of 

a conduit assembly is secured with a self-tapping 
Tek screw. 

• 

Coupler or Fitting:

 A part of the frame assembly 

where legs, purlins and rafter pipes are inserted and 
secured. In most instances, 3-way and 4-way 
couplers are used. In some larger applications, 
couplers are used to secure the joints of the different 
rafter sections during the assembly of the rafters. 

Some shelters do not use couplers.

 

• 

Foot or Rafter Foot:

 The part attached to and found 

at the base of the rafter or leg of the shelter. 
Depending on the shelter, the foot is an optional 
purchase. Some shelters do not offer an optional 
foot. Some use 1-Way connectors. 

• 

Must Read Document:

 This document includes 

building and shelter anchoring instructions, steps for 
end wall reinforcement, safety precautions, and 
notices and warnings. 

The Must Read document is 

sent with all shelters and buildings. 

If you did not 

receive a Must Read document, contact Customer 
Service to request one. 

• 

On-Center:

 Term used to describe a measurement 

taken from the vertical center of the rafter or frame 
member to the vertical center of another. 

• 

Purlin: 

The pipe assembly that runs perpendicular 

to the rafters or framework that supports the main 
cover. Purlins are found on the sides and roof areas 
of the assembled frame, are evenly spaced, and 
typically run from the front to the back of the shelter. 

• 

Plain or Straight Pipe:

 A term used to describe a 

pipe that has the same diameter or width throughout 
its entire length. 

• 

Strut: 

A strut is usually a length of pipe with two 

flattened ends and is used for diagonal bracing of 
the shelter frame. A strut is typically secured to the 
framework by special brackets and bolts. 

• 

Swaged End or Swaged Pipe: 

The term "swaged" 

refers to the tapered end of the pipe or tube. 
Swaged ends of a pipe can be inserted into couplers 
and the straight ends of other pipes.

 

• 

Tek Screw:

 A self-tapping fastener used to secure 

pipe joints and to fasten brackets to rafters. 

Visit www.ClearSpan.com for additional products and customer assistance.

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Summary of Contents for PB02000R4N

Page 1: ...Span Round Style Mini Garage Use these instructions for the following round style mini garage SKU PB02000R4N 10 Wide x 8 High x 18 Long 2006 ClearSpan All Rights Reserved Reproduction is prohibited without permission Revision date July 2006p ...

Page 2: ...assemble the structure The following suggestions and precautions will help you determine whether your selected location is the best location Never erect the structure under power lines Identify whether underground cables and pipes are present before preparing the site or anchoring the structure Location should be away from structures that could cause snow to drift on or around the frame Do not pos...

Page 3: ...your shelter Conduit An assembly of pipes used to secure the main cover and end panels if equipped Purlins and some strut assemblies also consist of connected pipes to form a conduit Each pipe joint of a conduit assembly is secured with a self tapping Tek screw Coupler or Fitting A part of the frame assembly where legs purlins and rafter pipes are inserted and secured In most instances 3 way and 4...

Page 4: ...IFY PARTS The following steps will ensure that you have all the necessary parts before you begin to assemble the frame 1 Unpack the contents of the shipment and place where you can easily inventory the parts See Parts Included in Shipment if you are not familiar with a part name 2 Make sure you have all parts listed on the Bill of Materials Spec Sheet If anything is missing or you have questions c...

Page 5: ...10 Round Raft Position 2 10R1302 Pipe 1 315 10 Round Raft Position 3 10R1303 Band Clamps QH1400 Purlin End Clamps 102855 Cross Connectors 102479 Tek Screws FA4482B Nut Setter 3 8 x 2 9 16 Magnetic 1 100441 Assembly Procedure NOTE To prevent twisting assemble rafters on a level surface 1 Connect the pipes together as shown in Figure 2 to form an arched rafter lying on the ground Figure 2 Assembling...

Page 6: ...0 Assembly Procedure 1 Stand one end rafter one with the band clamps attached and brace it in place as shown in Figure 5 Check that the rafter is standing up straight plumb Position the bolt side of end clamp to the inside of the frame Figure 5 Standing Rafters 2 Insert the plain ends of 75 purlin pipes into the end purlin clamps at the bottoms of the end rafter and tighten the clamps CAUTION To p...

Page 7: ...he second end rafter and secure as previously described 11 Attach struts between the end rafter just installed and bottom purlins as you did at the other end of the frame SQUARE THE SHELTER Gather the Parts Measuring tape Tek Screws FA4482B Assembly Procedure 1 Square the frame by measuring diagonally corner to corner and align all rafters as shown in Figure 9 Figure 9 Squaring the Frame 2 Secure ...

Page 8: ...Procedure 1 If the corners of your end panels have not been cut out follow this procedure a Lay an end panel out on a clean flat surface b Place the end conduit assembly centered side to side on top of the hem as shown in Figure 11 c With scissors trim the corner of the end panel on the dotted line shown in Figure 11 so the short tee is exposed when it is placed inside the hem d Repeat Steps A C a...

Page 9: ...abric Clips CC6212 Tek Screws FA4482B Measuring Tape Scissors Assembly Procedure 1 While standing inside the shelter start at the peak of the end rafters and pull the solid plain end panel over the top of the rafter so the material edge is on the inside of the rafter 2 Secure the solid end panel in place at the top center of end rafter with a fabric clip and Tek screw 3 Moving outward in both dire...

Page 10: ... ratchets are installed on only one side of the shelter because this model uses D ring straps installed later on the opposite side of the shelter Figure 16 Fastening Ratchets to Rafters 4 Assemble two 18 cover conduits Start each conduit assembly with one plain pipe and add swaged pipes to arrive at the correct length Secure each pipe joint with a Tek screw and wrap the joint with duct tape CAUTIO...

Page 11: ...the end panels locate the black straps already attached near the bottom corners of the cover NOTE If any of your corner straps were shipped with a D ring attached as shown in Figure 21 you must cut the D ring off with scissors because it is not used on this model 5 Have a partner help you tighten both corner straps on the front and rear ends of cover by each simultaneously pulling on the straps 6 ...

Page 12: ...tightened Your completed Round Style Mini Garage should now be fully assembled and anchored Continue to the Shelter Care and Maintenance section for further instructions SHELTER CARE AND MAINTENANCE Proper care and maintenance of your shelter is important The following items identify areas that must be periodically checked to ensure that your shelter is maintained properly Regularly check the roof...

Page 13: ...Customer Notes Visit www ClearSpan com for additional products and customer assistance 12 of 12 ...

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