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Revision date: 06.04.10

End Panel Installation

Mark UV Side

X

If a door was purchased, review those instructions 

and position panels as needed to accommodate the 

door position and installation.

END PANEL INSTALLATION

The steps that follow describe one way to complete the 

polycarbonate panel installation. The materials and parts 

needed to install the polycarbonate panels include:

Polycarbonate panels and vent tape (104774)

• 

Aluminum H-channel (#104212) and aluminum 

• 

U-channel profile (#104213)
Tek screws (#FA4484B) and neo-bonded, galvanized 

• 

washers (#102921B) 

Read the following information before starting:

U-channel (104213) is used to finish the two (2) 

• 

outside polycarbonate panel edges. 
H-channel (104212) is used to join polycarbonate 

• 

panels at the seams between panels.
Tek screws and neo-bonded washers are used to 

• 

secure aluminum channel and panels to end wall 

frame.
Install the polycarbonate panels with the UV-protected 

• 

side to the outside. Mark this side with a piece of tape 

if needed 

after

 removing the protective film. 

 

ATTENTION:

 Remove the protective film from the 

polycarbonate panels. 

Do not stack panels in direct 

sunlight.

 Allowing the film to remain intact and in direct 

sunlight will make the film difficult if not impossible to 

remove.
During preparation, rest the edges of the panels on 

• 

cardboard or other material to protect them from dirt 

and damage.

Do not install panels on a windy or stormy day or 

• 

when such conditions are expected.

Consult the polycarbonate panels (Quick Start 

• 

section) for the location and lengths of each panel. 

The diagrams are located at the back of these 

instructions

ATTENTION:

 Position panels as shown on the panel 

diagrams. Using a panel in the incorrect place can affect 

the placement of subsequent panels. In addition, the 

amount of aluminum profile used between panels may not 

be adequate if additional seams are created.  

Install all accessories (fans, vents, heaters, etc.) after 

installing all polycarbonate sheets.

 

Install panel cells vertically to allow condensation to drain 

from the cells. 

Consult the polycarbonate panels diagrams 

located in the Quick Start section for panel locations and 

details for the 30' and 35' wide end walls.

 Complete the 

following steps to install the end panels.

Working 

1. 

from the center of the end wall

, take one 

panel, remove the protective film, and mark the UV-

protected side as a reminder to install this side toward 

the sun. 

Check diagrams in the Quick Start section. 

Always remove the protective film, mark the surface 

with a piece of tape, and install the UV-protected side 

to the outside of the greenhouse.

Using the 104774 vent tape, tape the open cells 

2. 

as described below. 

Cut panels to length before 

taping as instructed on the following pages.

Take H-channel and attach to the outer edges of the 

3. 

panel and flush with the top and bottom of panel. 

Vent Tape

Panel

Apply tape to the lower end 

of all lower panels and to 

the upper end of all upper 

panels to seal the cell 

openings.

The two outer panels that 

span from ground level to 

the end rafter are taped at 

the top and bottom.

Vent Tape 

104212 

H-Channel

104212 

H-Channel

Lower

 

Panel:

Consult the 

diagrams in 

the Quick 

Start section 

for panel 

identification.

Summary of Contents for R030B00008

Page 1: ... frame Actual panel positions and sizes for your end panel package may differ from what is shown Photo is used as an example only Consult the diagrams in the Quick Start section of this guide for your building to see the panel sizes and layout ClearSpan Twin Wall Polycarbonate End Panel Kit 30 Wide 35 Wide STK R030B00008 30 Wide R035B00008 35 Wide ...

Page 2: ...d proceed as instructed In most instances the end frame and door frame are constructed before end panels are installed This allows for the placement of panels as determined by the position of the door or doors It is the responsibility of the owner contractor to adjust the position of the end panels based on the end frame and the position of the installed door or doors Consult the services of a qua...

Page 3: ...must seek the help of a qualified contractor REQUIRED TOOLS The following list identifies the main tools needed to assemble the end wall Additional tools and supports may be needed depending on the structure location and application Tape measure or measuring device Fine point marker to mark the location on frame and panels Variable speed drill and impact driver cordless with extra batteries works ...

Page 4: ...me parts are not shown UNPACK AND IDENTIFY PARTS The following steps will ensure that you have all the necessary parts before you begin to install the end panels Unpack the contents of the shipment and place 1 where you can easily inventory the parts Refer to the Bill of Materials Spec Sheets Verify that all parts listed on the Bill of Materials Spec 2 Sheets are present If anything is missing or ...

Page 5: ... section for the location and lengths of each panel The diagrams are located at the back of these instructions ATTENTION Position panels as shown on the panel diagrams Using a panel in the incorrect place can affect the placement of subsequent panels In addition the amount of aluminum profile used between panels may not be adequate if additional seams are created Install all accessories fans vents...

Page 6: ...peat the 6 steps to install the next panel See diagrams on this page For the 30 wide frame install all remaining panels and continue with Step 16 For the 35 wide frame continue with Step 7 Diagram below shows the 35 wide end wall Actual end frame and panels may differ from frame shown The installation of doors also will affect panel installation and position Consult the panel diagrams located in t...

Page 7: ...ides and cut H channel to the measured length H channel when installed properly is positioned under the end cap with the panel Use the end cap as a guide to properly cut the upper end of the H channel Set the panel back in place 12 with the UV protected side facing to the outside against the end wall and install the H channel along the edges Top end of the side H channel fits under the lip of the ...

Page 8: ...hen installed the panels of the end wall and sidewall meet to form a finished edge at each corner of the building Measure and cut a section of 104213 profile and install it 16 along the outside edge of each outer panel to complete installation see drawing C Install a Tek screw to secure the H channel to the frame in 17 each place where H channel crosses the end wall brace See letter D in the diagr...

Page 9: ...good condition Replace damaged panels if needed Check connections and all fasteners to verify that they remain tight Check the contents of the shelter to verify that nothing is touching the polycarbonate panels that could cause damage Inspect the end wall frequently and regularly to ensure that it remains secure and in good repair Replace broken or missing components immediately If the shelter is ...

Page 10: ...finished corner Diagrams in this section include sidewalls GROUND LEVEL Install Tek screws and washers through the panel and into the end wall brace Evenly space the screws at 12 6 x 8 Panel 102530 4 x 8 Panel 102908 4 x 8 Panel 4 x 8 Panel 4 x 8 Panel 6 x 8 Panel 6 x 12 Panel 102531 6 x 8 Panel 6 x 8 Panel 6 x 12 Panel Panel Kit for 30 Wide Frame R030B00008 Sidewall Panel Sidewall Panel GROUND LE...

Page 11: ...e on the bottom edges of the lower panels and along the top edges of the upper panels after these are cut to fit Tape the top and bottom of the outer panels marked with an X All polycarbonate panels to be installed with UV protected surface toward the outside of the shelter X X X X X X Install 104213 profile along this edge of the end panel Install 104213 profile along this edge of the end panel T...

Page 12: ...ding door installation Diagram below shows the installed sidewall hat channel used for the installation of the sidewall polycarbonate panels of the main building All polycarbonate panels to be installed with UV protected surface toward the outside of the shelter Trim H channel as needed to fit under the lip of the end cap attached to the end rafter X X X X X X Install 104213 profile along this edg...

Page 13: ...13 Revision date 06 04 10 Notes This page is reserved for customer notes ...

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