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Revision date: 06.04.10

End Panel Installation

END PANEL INSTALLATION (continued)

Locate and mark the center of the end wall and set 

4. 

the first prepared panel, 

with the UV-protected side 

facing to the outside

, in position. Align the center of the 

H-channel with the center of the end frame. 

 

ATTENTION:

 Consult the diagram in the Quick Start 

section for your end wall. 

For the 30' wide frame

, trace 

the end cap profile location on the panel, remove the 

panel, and cut to fit. See lower-right diagram below. 
Verify that the panel is square on the frame in the 

5. 

desired position with the UV-protected surface toward 

the outside. Attach it to the end frame using Tek screws 

and washers (see photo to the right). 

Install the Tek 

screws through the panel and into the brace every 

12" on-center.

 Do not overtighten screws!

 

 

NOTE:

 Install Tek screws in the channel of the 

aluminum H-channel. Do not use washers.
With the panel attached to the end frame, repeat the 

6. 

steps to install the next panel. See diagrams on this 

page.  

 

For the 30' wide frame

, install all remaining panels 

and continue with Step 16. 

For the 35' wide frame,

 

continue with Step 7.

Diagram below shows the 35' wide end wall. 

Actual end frame and panels may differ from frame 

shown. The installation of doors also will affect 

panel installation and position. Consult the panel 

diagrams located in the Quick Start section for the 

end kit ordered. 

ATTENTION:

 Installation of doors 

and other accessories in the end wall may result in 

leftover panel material and fasteners.

Brace

35' Wide End Wall

GROUND LEVEL

A

6' x 8'

 

Panel

6' x 8'

 

Panel

Tek screws

and washers

Tek screw 

only

Brace

Use assistants when setting and securing the 

panels to the end frame.

A

30' Wide End Wall

Trim H-channel 

as needed to fit 

under the lip of the 

end cap attached 

to the end rafter.

GROUND LEVEL

4' x 8'

 

Panel

4' x 8'

 

Panel

4' x 8'

 

Panel

4' x 8'

 

Panel

104212 

H-Channel

Trace & trim 

panels,

then tape 

the top edge 

with vent

tape.

After trimming end panel to length, tape 

the top edge and slide panel under the 

lip of the end cap before securing to 

frame.

Rafter

End Cap

Tape

Summary of Contents for R030B00008

Page 1: ... frame Actual panel positions and sizes for your end panel package may differ from what is shown Photo is used as an example only Consult the diagrams in the Quick Start section of this guide for your building to see the panel sizes and layout ClearSpan Twin Wall Polycarbonate End Panel Kit 30 Wide 35 Wide STK R030B00008 30 Wide R035B00008 35 Wide ...

Page 2: ...d proceed as instructed In most instances the end frame and door frame are constructed before end panels are installed This allows for the placement of panels as determined by the position of the door or doors It is the responsibility of the owner contractor to adjust the position of the end panels based on the end frame and the position of the installed door or doors Consult the services of a qua...

Page 3: ...must seek the help of a qualified contractor REQUIRED TOOLS The following list identifies the main tools needed to assemble the end wall Additional tools and supports may be needed depending on the structure location and application Tape measure or measuring device Fine point marker to mark the location on frame and panels Variable speed drill and impact driver cordless with extra batteries works ...

Page 4: ...me parts are not shown UNPACK AND IDENTIFY PARTS The following steps will ensure that you have all the necessary parts before you begin to install the end panels Unpack the contents of the shipment and place 1 where you can easily inventory the parts Refer to the Bill of Materials Spec Sheets Verify that all parts listed on the Bill of Materials Spec 2 Sheets are present If anything is missing or ...

Page 5: ... section for the location and lengths of each panel The diagrams are located at the back of these instructions ATTENTION Position panels as shown on the panel diagrams Using a panel in the incorrect place can affect the placement of subsequent panels In addition the amount of aluminum profile used between panels may not be adequate if additional seams are created Install all accessories fans vents...

Page 6: ...peat the 6 steps to install the next panel See diagrams on this page For the 30 wide frame install all remaining panels and continue with Step 16 For the 35 wide frame continue with Step 7 Diagram below shows the 35 wide end wall Actual end frame and panels may differ from frame shown The installation of doors also will affect panel installation and position Consult the panel diagrams located in t...

Page 7: ...ides and cut H channel to the measured length H channel when installed properly is positioned under the end cap with the panel Use the end cap as a guide to properly cut the upper end of the H channel Set the panel back in place 12 with the UV protected side facing to the outside against the end wall and install the H channel along the edges Top end of the side H channel fits under the lip of the ...

Page 8: ...hen installed the panels of the end wall and sidewall meet to form a finished edge at each corner of the building Measure and cut a section of 104213 profile and install it 16 along the outside edge of each outer panel to complete installation see drawing C Install a Tek screw to secure the H channel to the frame in 17 each place where H channel crosses the end wall brace See letter D in the diagr...

Page 9: ...good condition Replace damaged panels if needed Check connections and all fasteners to verify that they remain tight Check the contents of the shelter to verify that nothing is touching the polycarbonate panels that could cause damage Inspect the end wall frequently and regularly to ensure that it remains secure and in good repair Replace broken or missing components immediately If the shelter is ...

Page 10: ...finished corner Diagrams in this section include sidewalls GROUND LEVEL Install Tek screws and washers through the panel and into the end wall brace Evenly space the screws at 12 6 x 8 Panel 102530 4 x 8 Panel 102908 4 x 8 Panel 4 x 8 Panel 4 x 8 Panel 6 x 8 Panel 6 x 12 Panel 102531 6 x 8 Panel 6 x 8 Panel 6 x 12 Panel Panel Kit for 30 Wide Frame R030B00008 Sidewall Panel Sidewall Panel GROUND LE...

Page 11: ...e on the bottom edges of the lower panels and along the top edges of the upper panels after these are cut to fit Tape the top and bottom of the outer panels marked with an X All polycarbonate panels to be installed with UV protected surface toward the outside of the shelter X X X X X X Install 104213 profile along this edge of the end panel Install 104213 profile along this edge of the end panel T...

Page 12: ...ding door installation Diagram below shows the installed sidewall hat channel used for the installation of the sidewall polycarbonate panels of the main building All polycarbonate panels to be installed with UV protected surface toward the outside of the shelter Trim H channel as needed to fit under the lip of the end cap attached to the end rafter X X X X X X Install 104213 profile along this edg...

Page 13: ...13 Revision date 06 04 10 Notes This page is reserved for customer notes ...

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